IP Library Granted Patent US 8,866,435
Granted Patent B2
US 8,866,435 · App. 13/702,418 · Granted Oct 21, 2014

Control device and control method for power control unit

Inventors: Masayoshi Suhama (Toyota, JP); Kenji Yamada (Komaki, JP); Tetsuhiro Itoh (Nagoya, JP); Satoru Katoh (Nissin, JP)
Assignee: Toyota Jidosha Kabushiki Kaisha
H02P6/08H02M7/00H02P21/08H02P27/085
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Quick Facts
Patent No.
US 8,866,435
App. No.
13/702,418
Granted
Oct 21, 2014
Kind
B2
Abstract

A control device controls an inverter controlling an output of a motor by PWM control. The control device calculates a reference frequency based on a torque and a rotation speed of the motor, calculates a random coefficient using two data tables, and calculates, as a random frequency, a value obtained by adding, to a reference frequency, a value obtained by multiplying a prescribed width by the random coefficient. The control device calculates control limit lines based on the rotation speed of the motor, and corrects the random frequency so as to fall within a range that is higher than the control limit line and lower than the control limit line. The control device generates a carrier signal having a random frequency as a carrier frequency.

Claims (28)

1. A control device for a power control unit controlling electric power transmitted and received between a motor and a power supply,

said power control unit including at least one switching element and converting electric power by turning said switching element on and off,

said control device comprising:

a first control unit controlling said switching element to be turned on and off based on comparison between a carrier signal and a control command; and

a second control unit controlling a frequency of said carrier signal,

said second control unit setting a frequency range in accordance with a rotation speed of said motor, and causing the frequency of said carrier signal to fluctuate within said frequency range, and

a lower limit value of said frequency range being set at a value that is greater as the rotation speed of said motor becomes higher;

wherein said lower limit value is set at zero in a region where the rotation speed of said motor is lower than a prescribed speed, and set at a value that is greater as the rotation speed of said motor is higher in a region where the rotation speed of said motor exceeds said prescribed speed.

2. The control device for a power control unit according to claim 1 , wherein

said lower limit value is a switching frequency of said switching element required for ensuring controllability of said motor.

3. The control device for a power control unit according to claim 2 , wherein

in addition to setting of said lower limit value, said second control unit calculates a reference frequency in accordance with the rotation speed and a torque of said motor, and sets a reference range including said reference frequency, and

said frequency range is a range falling within said reference range and greater than said lower limit value.

4. The control device for a power control unit according to claim 2 , wherein

said control device further includes a command generation unit generating said control command by feedback control based on a deviation between an output of said power control unit and a control target, and

said command generation unit corrects a feedback coefficient used for said feedback control in accordance with frequency fluctuations of said carrier signal, and generates said control command by said feedback control performed using said feedback coefficient that has been corrected.

5. The control device for a power control unit according to claim 4 , wherein said command generation unit corrects said feedback coefficient according to a ratio of a reference frequency in accordance with the rotation speed and a torque of said motor to the frequency of said carrier signal.

6. The control device for a power control unit according to claim 1 , wherein

said control device further includes a storage unit storing a plurality of pieces of array data each having a plurality of values arranged therein, and

said second control unit arbitrarily reads said values one by one from said plurality of pieces of array data, and causes the frequency of said carrier signal to fluctuate based on a product of said values read from said plurality of pieces of array data, respectively.

7. The control device for a power control unit according to claim 1 , wherein said power control unit is an inverter converting electric power of said power supply into electric power by which said motor can be driven.

8. A control method performed by a control device for a power control unit controlling electric power transmitted and received between a motor and a power supply,

said power control unit including at least one switching element and converting electric power by turning said switching element on and off, said control method comprising the steps of:

controlling said switching element to be turned on and off based on comparison between a carrier signal and a control command; and

controlling a frequency of said carrier signal,

said step of controlling the frequency including the step of setting a frequency range in accordance with a rotation speed of said motor, and causing the frequency of said carrier signal to fluctuate within said frequency range, and

a lower limit value of said frequency range being set at a value that is greater as the rotation speed of said motor becomes higher;

wherein said lower limit value is set at zero in a region where the rotation speed of said motor is lower than a prescribed speed, and set at a value that is greater as the rotation speed of said motor is higher in a region where the rotation speed of said motor exceeds said prescribed speed.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 1, 2020
From: TOYOTA JIDOSHA KABUSHIKI KAISHA
To: DENSO CORPORATION
Reel/Frame 052279/0854 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 12, 2013
From: SUHAMA, MASAYOSHI; YAMADA, KENJI; ITOH, TETSUHIRO; KATOH, SATORU
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 029968/0719 →
Continuity (1)
Related Publication 20130169206A1 · Jul 4, 2013