IP Library Granted Patent US 8,867,908
Granted Patent B2
US 8,867,908 · App. 13/221,962 · Granted Oct 21, 2014

Self-programming water heater

Inventors: Joseph Mark Brian (Louisville, KY); Michael Thomas Beyerle (Pewee Valley, KY); Jay Andrew Broniak (Louisville, KY); David C. Bingham (Louisville, KY)
Assignee: General Electric Company
F24H1/20H05B1/0244F24H9/2007
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Quick Facts
Patent No.
US 8,867,908
App. No.
13/221,962
Granted
Oct 21, 2014
Kind
B2
Abstract

A hot water heater includes a tank for storing water, one or more heating elements for selectively applying heat to the water in the tank, and a controller for controlling the heating elements, operative to automatically self-program control of the hot water heater to reduce energy consumption of the hot water heater based on usage data. The controller is operative to execute a learning algorithm that tracks usage data of the hot water heater based on one or more parameters.

Claims (42)

1. A hot water heater comprising:

a tank for storing water;

one or more heating elements for selectively applying heat to the water in the tank; and

a control system comprising a controller for controlling the one or more heating elements and one or more devices to collect water usage data, said controller being configured to automatically self-program control of the hot water heater to reduce energy consumption of the hot water heater based on the usage data,

wherein the controller is configured to:

selectively operate in a learning mode to build a statistical table representing a hot water usage profile using a learning algorithm responsive to input at a user interface during operation of the hot water heater;

determine a first time period of predicted hot water usage based at least in part on the hot water usage profile, the first time period being associated with a first energy price tier; and

control the one or more heating elements so as to heat the water in the tank at a second time period prior to the first time period, the second time period being associated with a second energy price tier lower than the first energy price tier.

2. The hot water heater of claim 1 , further comprising a water flow meter operative to provide water usage information to the controller.

3. The hot water heater of claim 1 , wherein the controller comprises a real-time clock component.

4. The hot water heater of claim 1 , wherein the controller is configured to execute the learning algorithm.

5. The hot water heater of claim 4 , wherein the learning algorithm tracks usage data of the hot water heater based on one or more parameters.

6. The hot water heater of claim 5 , wherein the controller uses the usage data to build a statistical table to be used as a predictive model for future hot water usage.

7. The hot water heater of claim 5 , wherein the one or more parameters comprise at least one of time of use, volume of water drawn, recovery time and price of electricity.

8. The hot water heater of claim 7 , wherein use of the price of electricity as a usage parameter comprises facilitating the controller to further reduce energy consumption at a more expensive price tier.

9. The hot water heater of claim 1 , wherein the controller is communicatively connected with a home energy manager device.

10. The hot water heater of claim 1 , wherein the hot water heater comprises one of an electric water heater, a hybrid-electric water heater, and a microprocessor-controlled water heater.

11. The hot water heater of claim 1 , wherein the user interface is for programming the controller.

12. A device for controlling one or more heating elements of a hot water heater, comprising:

a controller for controlling the one or more heating elements of the hot water heater to automatically self-program control of the hot water heater to reduce energy consumption of the hot water heater based on usage data, the controller comprising:

a real-time clock component; and

a learning algorithm that tracks the usage data of the hot water heater based on one or more parameters, wherein the controller uses the usage data to generate a predictive model for future hot water usage, and wherein the controller uses the predictive model to automatically self-program control of the hot water heater,

wherein automatically self-programming control of the hot water heater comprises the controller:

selectively operating in a learning mode to build a statistical table representing a hot water usage profile using the learning algorithm responsive to input at a user interface during operation of the hot water heater;

determining a first time period of predicted hot water usage based at least in part on the hot water usage profile, the first time period being associated with a first energy price tier; and

controlling the one or more heating elements so as to heat the water in the hot water heater at a second time period prior to the first time period, the second time period being associated with a second energy price tier lower than the first energy price tier.

13. The device of claim 12 , wherein the one or more parameters comprise at least one of time of use, volume of water drawn, recovery time and price of electricity.

14. The device of claim 13 , wherein using the price of electricity as a usage parameter comprises facilitating the controller to further reduce energy consumption at a more expensive price tier.

15. The device of claim 12 , wherein the controller is communicatively connected with a home energy manager device.

16. The device of claim 12 , wherein the user interface is for programming the controller.

17. A method for operating a hot water heater, the method comprising:

controlling one or more heating elements to reduce energy consumption of the hot water heater based on usage data, wherein controlling one or more heating elements to reduce energy consumption comprises:

executing a learning algorithm to track the usage data based on one or more parameters;

using the usage data to generate a predictive model for future hot water usage; and

automatically self-programming to control the hot water heater to reduce energy consumption based on the predictive model,

wherein automatically self-programming to control the hot water heater comprises:

selectively operating in a learning mode to build a statistical table representing a hot water usage profile using the learning algorithm responsive to input at a user interface during operation of the hot water heater;

determining a first time period of predicted hot water usage based at least in part on the hot water usage profile, the first time period being associated with a first energy price tier; and

controlling the one or more heating elements so as to heat the water in the hot water heater at a second time period prior to the first time period, the second time period being associated with a second energy price tier lower than the first energy price tier.

18. The method of claim 17 , wherein the usage data is received from a water flow meter.

19. The method of claim 17 , wherein the one or more parameters comprise at least one of time of use, volume of water drawn, recovery time and price of electricity.

20. The method of claim 19 , wherein using the price of electricity as a usage parameter comprises facilitating a controller device to further reduce energy consumption at a more expensive price tier.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 13, 2016
From: GENERAL ELECTRIC COMPANY
To: HAIER US APPLIANCE SOLUTIONS, INC.
Reel/Frame 038967/0634 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 31, 2011
From: BRIAN, JOSEPH MARK; BEYERLE, MICHAEL THOMAS; BRONIAK, JAY ANDREW; BINGHAM, DAVID C.
To: GENERAL ELECTRIC COMPANY
Reel/Frame 026833/0823 →
Continuity (1)
Related Publication 20130051777A1 · Feb 28, 2013