IP Library Granted Patent US 8,877,365
Granted Patent B2
US 8,877,365 · App. 12/790,573 · Granted Nov 4, 2014

Redox flow cell rebalancing

Inventors: Majid Keshavarz (Pleasanton, CA); Chockkalingam Karuppaiah (Fremont, CA); Ge Zu (San Jose, CA); Saroj Kumar Sahu (Mountain House, CA); Suresh Kumar Surapalan Nair (Fremont, CA); Vasanthan Mani (Fremont, CA); Gopalakrishnan R. Parakulam (Cupertino, CA); Ali Firouzi (Los Altos, CA); Veluchamy Rasu (Fremont, CA)
Assignee: Deeya Energy, Inc.
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Quick Facts
Patent No.
US 8,877,365
App. No.
12/790,573
Granted
Nov 4, 2014
Kind
B2
Abstract

A redox cell rebalance system is provided. In some embodiments, the rebalance system includes electrochemical cell and a photochemical cell. In some embodiments, the photochemical cell contains a source of ultraviolet radiation for producing HCl from H 2 and Cl 2 generated by the system. The HCl product may be collected or circulated back through the system for the rebalancing of electrolytes. A rebalance cell for use in a rebalance system is also provided. In some embodiments, the rebalance cell is the combination of an electrochemical cell and a photochemical cell. In some embodiments, a source of ultraviolet radiation is housed in the cathode compartment of the rebalance cell. In some embodiments, the source of ultraviolet radiation is used to effect the formation of HCl from H 2 and Cl 2 present in the rebalance cell. The HCl is dissolved in aqueous electrolytes contained in the rebalance cell, which can subsequently be circulated through a rebalance system for the rebalancing of redox cells.

Claims (77)

1. A rebalance system, comprising:

at least one electrochemical cell that receives a catholyte solution from a catholyte storage reservoir;

at least one photochemical cell containing an anode compartment, a cathode compartment, and at least one source of ultraviolet radiation, the at least one photochemical cell coupled to receive a first gas from the at least one electrochemical cell and to receive a second gas from an anolyte storage reservoir; and

a controller coupled to the at least one electrochemical cell and the at least one photochemical cell, the controller receiving data from sensors and operating the rebalance system according to the data from the sensors,

wherein the at least one electrochemical cell and the at least one photochemical cell are in fluid communication with each other such that the at least one electrochemical cell receives an acid formed from the first gas and the second gas from the at least one photochemical cell;

wherein the at least one source of ultraviolet radiation is disposed in the anode compartment.

2. The rebalance system of claim 1 , wherein at least one anolyte solution from the anolyte storage reservoir comprises at least the acid and at least one metal salt.

3. The rebalance system of claim 2 , wherein the first gas is hydrogen, the second gas is chlorine, and the acid is HCl.

4. The rebalance system of claim 2 , wherein the at least one metal salt is chromium chloride.

5. The rebalance system of claim 1 , wherein the catholyte solution comprises at least the acid and at least one metal salt.

6. The rebalance system of claim 5 , wherein the first gas is hydrogen, the second gas is chlorine, and the acid is HCl.

7. The rebalance system of claim 5 , wherein the at least one metal salt includes iron chloride.

8. The rebalance system of claim 1 , wherein the at least one source of ultraviolet radiation emits wavelengths of light from about 370 nm to about 430 nm.

9. The rebalance system of claim 8 , wherein the at least one source of ultraviolet radiation emits wavelengths of light from about 390 nm to about 410 nm.

10. The rebalance system of claim 1 , wherein the sensors include at least one gauge to monitor temperature and pressure of the photochemical cell.

11. The rebalance system of claim 1 , wherein the sensors include at least one sensor to monitor the concentrations of Cl 2 and H 2 present in the photochemical cell.

12. The rebalance system of claim 1 , wherein the at least one electrochemical cell comprises an anode compartment and a cathode compartment separated by a membrane; and an electrode disposed in each of said anode and cathode compartments.

13. The rebalance system of claim 12 , wherein the membrane is a porous membrane.

14. The rebalance system of claim 13 , wherein the porous membrane comprises a material that is not susceptible to substantial degradation by aqueous HCl.

15. The rebalance system of claim 13 , wherein the porous membrane further comprises a layer facing the cathode compartment that is selectively permeable to Fr.

16. The rebalance system of claim 15 , wherein the selectively-permeable layer is perfluorinated.

17. The rebalance system of claim 16 , wherein the perfluorinated layer comprises at least one unit having the following structure:

18. The rebalance system of claim 12 , wherein the electrode in the cathode compartment of the at least one rebalance cell is not susceptible to substantial degradation by aqueous HCl.

19. The rebalance system of claim 12 , wherein electrode comprises carbon or a mixed metal oxide disposed on a substrate.

20. The rebalance system of claim 19 , wherein the substrate is titanium.

21. The rebalance system of claim 19 , wherein the mixed metal oxide comprises iridium and ruthenium oxide.

22. The rebalance system of claim 19 , wherein at least some of the substrate remains exposed after deposition of the carbon or mixed metal oxide.

23. The rebalance system of claim 1 , wherein the first gas is hydrogen, the second gas is chlorine, and the at least one source of ultraviolet radiation is activated to effect the formation of HCl.

24. The rebalance system of claim 1 , wherein the catholyte storage reservoir and the anolyte storage reservoir are in fluid communication with at least one redox cell.

25. A rebalance cell, comprising:

an anode compartment having an anode electrode;

a cathode compartment having a cathode electrode, the cathode compartment and the anode compartment being separated by a membrane;

at least one source of ultraviolet radiation disposed in the anode compartment;

at least one aqueous anolyte solution comprising at least one acid and at least one metal salt;

at least one aqueous catholyte solution comprising at least one acid and at least one metal salt; and

a controller coupled to the anode compartment, the cathode compartment, the at least one source, and at least one sensor, the controller operating the rebalance cell in response to the at least one sensor.

26. The rebalance cell of claim 25 , wherein the at least one acid for both the anolyte and catholyte solutions is HCl.

27. The rebalance cell of claim 25 , wherein the at least one metal salt of the at least one anolyte solution comprises chromium chloride.

28. The rebalance cell of claim 25 , wherein the at least one metal salt of the at least one catholyte solution comprises iron chloride.

29. The rebalance cell of claim 25 , wherein the membrane is a porous membrane.

30. The rebalance cell of claim 29 , wherein the porous membrane comprises a material that is not susceptible to substantial degradation by aqueous HCl.

31. The rebalance cell of claim 29 , wherein the porous membrane further comprises a layer facing the cathode compartment that is selectively permeable to H.

32. The rebalance cell of claim 31 , wherein the selectively-permeable layer is perfluorinated.

33. The rebalance cell of claim 32 , wherein the perfluorinated layer comprises at least one unit having the following structure:

34. The rebalance cell of claim 25 , wherein the electrode in the cathode compartment of the at least one rebalance cell is not susceptible to substantial degradation by aqueous Cl 2 .

35. The rebalance cell of claim 25 , wherein electrode comprises carbon or a mixed metal oxide disposed on a substrate.

36. The rebalance cell of claim 35 , wherein the substrate is titanium.

37. The rebalance cell of claim 35 , wherein the mixed metal oxide comprises iridium and ruthenium oxide.

38. The rebalance cell of claim 35 , wherein at least some of the substrate remains exposed after deposition of the carbon or mixed metal oxide.

39. The rebalance cell of claim 25 , wherein the at least one source of ultraviolet radiation emits wavelengths of light from about 370 nm to about 430 nm.

40. The rebalance cell of claim 39 , wherein the at least one source of ultraviolet radiation emits wavelengths of light from about 390 nm to about 410 nm.

41. The rebalance cell of claim 25 , wherein the at least one source of ultraviolet radiation is housed in the anode compartment.

42. The rebalance cell of claim 41 , further comprising at least one gas inlet connected to the cathode compartment, and at least one outlet connected to the anode compartment.

43. The rebalance cell of claim 42 , wherein the at least one gas inlet is placed in fluid communication with at least one gas source containing H 2 .

44. The rebalance cell of claim 43 , wherein the at least one H 2 gas source is a redox flow cell.

45. The rebalance cell of claim 43 , wherein the at least one gas inlet effects the transfer of at least some H 2 to the cathode compartment.

46. The rebalance cell of claim 45 , wherein the cathode compartment further comprises Cl 2 gas.

47. The rebalance cell of claim 46 , wherein the electrode in the cathode compartment effects the formation of the Cl 2 gas present therein.

48. The rebalance cell of claim 46 , wherein the at least one source of ultraviolet radiation is activated to effect the formation of HCl.

49. The rebalance cell of claim 25 , further comprising at least one catholyte inlet in fluid communication with at least once catholyte source.

50. The rebalance cell of claim 49 , further comprising at least one catholyte sensor and the controller controls the level of catholyte in response to the catholyte sensor.

51. The rebalance cell of claim 50 , wherein the at least one catholyte sensor is electronically coupled to the at least one catholyte inlet, the at least one catholyte inlet being controlled by the controller.

52. The rebalance cell of claim 25 , further comprising at least one gauge for monitoring temperature and pressure in the anode compartment.

53. The rebalance cell of claim 25 , further comprising at least one sensor for monitoring the concentration of H 2 and Cl 2 gas in the anode compartment, the controller operating the at least one ultraviolet source in response to the concentration.

54. A rebalance system, comprising at least one rebalance cell of claim 25 .

55. The rebalance system of claim 54 , further comprising at least one anolyte reservoir containing at least one aqueous anolyte solution.

56. The rebalance system of claim 55 , wherein the at least one anolyte solution comprises at least one acid and at least one metal salt.

57. The rebalance system of claim 56 , wherein the at least one acid is HCl.

58. The rebalance system of claim 56 , wherein the at least one metal salt of the at least one anolyte solution comprises chromium chloride.

59. The rebalance system of claim 54 , further comprising at least one catholyte reservoir containing at least one aqueous catholyte solution.

60. The rebalance system of claim 59 , wherein the at least one catholyte solution comprises at least one acid and at least one metal salt.

61. The rebalance system of claim 60 , wherein the at least one acid is HCl.

62. The rebalance system of claim 60 , wherein the at least one metal salt of the at least one catholyte solution comprises iron chloride.

63. The rebalance system of claim 54 , wherein the rebalance cell is placed in fluid communication with at least one source of H 2 gas.

64. The rebalance system of claim 63 , wherein the at least one source of H 2 gas is at least one redox cell.

65. The rebalance system of claim 64 , wherein the fluid communication between the at least one redox cell and the rebalance cell is established through a catholyte reservoir.

66. The rebalance system of claim 64 , wherein the fluid communication between the at least one redox cell and the rebalance cell is established through an anolyte reservoir.

Assignments (9)
CORRECTIVE ASSIGNMENT TO CORRECT THE INCORRECT PATENT NO. 8551299 PREVIOUSLY RECORDED AT REEL: 034172 FRAME: 0948. ASSIGNOR(S) HEREBY CONFIRMS THE RELEASE BY SECURED PARTY. Recorded Jun 10, 2016
From: SILICON VALLEY BANK
To: IMERGY POWER SYSTEMS, INC. (FORMERLY KNOWN AS DEEYA ENERGY, INC.)
Reel/Frame 038950/0114 →
RELEASE OF SECURITY INTEREST Recorded Nov 14, 2014
From: SILICON VALLEY BANK
To: IMERGY POWER SYSTEMS, INC. (FORMERLY KNOWN AS DEEYA ENERGY, INC.)
Reel/Frame 034172/0948 →
CHANGE OF NAME Recorded Oct 3, 2014
From: DEEYA ENERGY, INC.
To: IMERGY POWER SYSTEMS, INC.
Reel/Frame 033890/0469 →
SECURITY INTEREST Recorded Jul 19, 2013
From: DEEYA ENERGY, INC.
To: SILLICON VALLEY BANK
Reel/Frame 030871/0539 →
RELEASE OF SECURITY INTEREST Recorded May 29, 2012
From: SILICON VALLEY BANK
To: DEEYA ENERGY, INC.
Reel/Frame 028314/0741 →
RELEASE OF SECURITY INTEREST Recorded Nov 21, 2011
From: TRIPLEPOINT CAPITAL LLC
To: DEEYA ENERGY, INC.
Reel/Frame 027260/0730 →
SECURITY AGREEMENT Recorded Nov 18, 2011
From: DEEYA ENERGY, INC.
To: SILICON VALLEY BANK
Reel/Frame 027256/0148 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 16, 2010
From: KESHAVARZ, MAJID; KARUPPAIAH, CHOCKKALINGAM; ZU, GE; SAHU, SAROJ KUMAR; NAIR, SURESH KUMAR SURAPALAN; FIROUZI, ALI; MANI, VASANTHAN; PARAKULAM, GOPALAKRISHNAN R.; RASU, VELUCHAMY
To: DEEYA ENERGY, INC.
Reel/Frame 025515/0213 →
SECURITY AGREEMENT Recorded Aug 24, 2010
From: DEEYA ENERGY, INC.
To: TRIPLEPOINT CAPITAL LLC (AS GRANTEE)
Reel/Frame 024880/0804 →
Continuity (3)
Provisional Application 61182099 · May 28, 2009
Provisional Application 61182076 · May 28, 2009
Related Publication 20110086247A1 · Apr 14, 2011