IP Library Granted Patent US 8,890,037
Granted Patent B2
US 8,890,037 · App. 13/489,710 · Granted Nov 18, 2014

Radiant tube broiler

Inventor: Willie H. Best (Columbia, SC)
Assignee: Char-Broil, LLC
F24C15/32A47J37/0635A47J37/0688F24C3/14F24C3/047A47J37/0652
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Quick Facts
Patent No.
US 8,890,037
App. No.
13/489,710
Granted
Nov 18, 2014
Kind
B2
Abstract

An emitter tube has an outer surface and an inner surface, wherein the inner surface defines a cavity of the emitter tube, and the cavity of the emitter tube is adapted for receiving food. An outer tube has an inner surface that defines a cavity of the outer tube, and the emitter tube is positioned in the cavity of the outer tube. A heating unit is for heating the outer surface of the emitter tube so that heat energy is transferred by conduction from the outer surface of the emitter tube to the inner surface of the emitter tube, and the inner surface of the emitter tube emits infrared radiant energy into the cavity of the emitter tube so that a majority of the energy that is transferred to the food within the emitter tube is in the form of infrared radiant energy.

Claims (21)

1. A method of cooking a turkey or other food item having an exterior surface which covers the turkey or other food item, the method comprising the steps of:

a) placing the turkey or other food item in a broiler cavity of an emitter chamber, the emitter chamber having a longitudinally extending chamber wall which laterally surrounds the broiler cavity and the turkey or other food item placed therein in a lateral surrounding angle of 360°, wherein the longitudinally extending chamber wall has an outer surface and an inner surface, and the outer surface and the inner surface of the longitudinally extending chamber wall each laterally surround the broiler cavity and the turkey or other food item placed therein in a lateral surrounding angle of 360°;

b) heating the outer surface of the longitudinally extending chamber wall over a surrounding lateral angle of 360° extending around the outer surface so that heat energy is transferred by conduction from the outer surface of the longitudinally extending chamber wall to the inner surface of the longitudinally extending chamber wall, and

c) emitting from the inner surface at least most of the heat energy transferred by conduction to the inner surface in step (b) as infrared radiant energy into the broiler cavity of the emitter chamber in a surrounding lateral angle of 360° extending around the turkey or other food item so that (i) infrared radiant energy emitted from the inner surface of the longitudinally extending chamber wall is received by the exterior surface of the turkey or other food item by direct emission from the inner surface of the longitudinally extending chamber wall to the exterior surface of the turkey or other food item in a surrounding lateral angle of 360° extending around the turkey or other food item, and (ii) a majority of all cooking energy that is transferred to the turkey or other food within the broiler cavity of the emitter chamber is infrared radiant energy, wherein

the longitudinally extending chamber wall of the emitter chamber is an upwardly extending emitter tube having a top opening at an upper end thereof through which the turkey or other food item is placed in step (a);

the inner surface of the longitudinally extending chamber wall of the emitter chamber is an upwardly extending inner surface of the emitter tube which extends around the broiler cavity in a lateral surrounding angle of 360°;

the outer surface of the longitudinally extending chamber wall of the emitter chamber is an upwardly extending outer surface of the emitter tube which extends around the broiler cavity in a lateral surrounding angle of 360°;

the emitter chamber has a bottom end; and

during the heating of the outer surface of the longitudinally extending chamber wall of the emitter chamber in step (b), air flows upwardly into the broiler cavity of the emitter chamber through the bottom end.

2. The method of claim 1 wherein the bottom end of emitter chamber is substantially not heated during the step of heating the outer surface of the longitudinally extending chamber wall of the emitter chamber.

3. A method of cooking a turkey or other food item having an exterior surface which covers the turkey or other food item, the method comprising the steps of:

a) placing the turkey or other food item in a broiler cavity of an emitter chamber, the emitter chamber having a longitudinally extending chamber wall which laterally surrounds the broiler cavity and the turkey or other food item placed therein in a lateral surrounding angle of 360°, wherein the longitudinally extending chamber wall has an outer surface and an inner surface, and the outer surface and the inner surface of the longitudinally extending chamber wall each laterally surround the broiler cavity and the turkey or other food item placed therein in a lateral surrounding angle of 360°;

b) heating the outer surface of the longitudinally extending chamber wall over a surrounding lateral angle of 360° extending around the outer surface so that heat energy is transferred by conduction from the outer surface of the longitudinally extending chamber wall to the inner surface of the longitudinally extending chamber wall, and

c) emitting from the inner surface at least most of the heat energy transferred by conduction to the inner surface in step (b) as infrared radiant energy into the broiler cavity of the emitter chamber in a surrounding lateral angle of 360° extending around the turkey or other food item so that (i) infrared radiant energy emitted from the inner surface of the longitudinally extending chamber wall is received by the exterior surface of the turkey or other food item by direct emission from the inner surface of the longitudinally extending chamber wall to the exterior surface of the turkey or other food item in a surrounding lateral angle of 360° extending around the turkey or other food item, and (ii) a majority of all cooking energy that is transferred to the turkey or other food within the broiler cavity of the emitter chamber is infrared radiant energy, wherein

the longitudinally extending chamber wall of the emitter chamber is an upwardly extending emitter tube having a top opening at an upper end thereof through which the turkey or other food item is placed in step (a);

the inner surface of the longitudinally extending chamber wall of the emitter chamber is an upwardly extending inner surface of the emitter tube which extends around the broiler cavity in a lateral surrounding angle of 360°;

the outer surface of the longitudinally extending chamber wall of the emitter chamber is an upwardly extending outer surface of the emitter tube which extends around the broiler cavity in a lateral surrounding angle of 360°; and

the turkey or other food item is placed in the broiler cavity of the emitter chamber in step (a) such that:

the turkey or other food item does not substantially contact the upwardly extending inner surface of the emitter tube and is spaced upwardly apart from a bottom end of the broiler cavity and

the turkey or other food item is positioned below the top opening of the emitter tube so that, during step (c), a top, a bottom, and all sides of the exterior surface of the turkey or other food item are exposed to and receive a direct emission of infrared radiant energy from the upwardly extending inner surface of the emitter tube.

4. The method of claim 3 wherein the placing of the turkey or other food item into the broiler cavity of the emitter chamber comprises retaining the turkey or other food item in an open wire basket positioned in the broiler cavity of the emitter chamber.

Continuity (3)
Division 11983375 · Nov 8, 2007
Provisional Application 60858152 · Nov 10, 2006
Related Publication 20120241435A1 · Sep 27, 2012