Methods of cutting tubular devices
Vascular treatment and methods include a plurality of self-expanding bulbs and a hypotube including interspersed patterns of longitudinally spaced rows of kerfs. Joints between woven structures and hypotubes include solder. Woven structures include patterns of radiopaque filaments measurable under x-ray. Structures are heat treated to include at least shapes at different temperatures. A catheter includes a hypotube including interspersed patterns of longitudinally spaced rows of kerfs. Heat treating systems include a detachable flange. Laser cutting systems include a fluid flow system.
1. A method of manufacturing a vascular treatment device, the method comprising:
cutting a first pattern of longitudinally-spaced rows each consisting essentially of two kerfs and two stems into a hypotube, the two kerfs in each of the rows of the first pattern having substantially the same circumferential length, the stems of the first pattern offset by a first value in a first circumferential direction; and
cutting a second pattern of longitudinally-spaced rows each consisting essentially of two kerfs and two stems into the hypotube, the two kerfs in each of the rows of the second pattern having substantially the same circumferential length, the stems of the second pattern offset by a second value in a second circumferential direction opposite the first circumferential direction, wherein the first value is different than the second value, the rows of the second pattern singly interspersed with the rows of the first pattern.
2. The method of claim 1 , wherein cutting the first pattern and cutting the second pattern comprises cutting rounded edges of the kerfs in each of the rows of the first pattern and the second pattern.
3. The method of claim 1 , wherein cutting the first pattern and cutting the second pattern comprises cutting each of the rows of the first pattern and the second pattern at an angle with respect to a longitudinal axis of the hypotube.
4. The method of claim 1 , wherein cutting the first pattern and cutting the second pattern comprises varying a pitch of the longitudinally-spaced rows of the first pattern and the second pattern longitudinally along the hypotube.
5. The method of claim 1 , wherein the cutting the first pattern and cutting the second pattern comprises cutting the hypotube with a laser.
6. The method of claim 1 , wherein the hypotube comprises stainless steel.
7. The method of claim 1 , wherein the hypotube comprises nitinol.
8. The method of claim 1 , further comprising bonding the hypotube to a shape-set textile structure.
9. The method of claim 8 , wherein bonding the hypotube to a shape-set textile structure comprises inlay bonding.
10. The method of claim 8 , wherein bonding the hypotube to a shape-set textile structure comprises overlay bonding.
11. The method of claim 10 , wherein bonding the hypotube to a shape-set textile structure comprises bonding a proximal end of the shape-set textile structure to a distal end of the hypotube.
12. The method of claim 10 , wherein bonding the hypotube to a shape-set textile structure comprises bonding a distal end of the shape-set textile structure to a distal end of the hypotube.
13. The method of claim 10 , wherein bonding the hypotube to a shape-set textile structure comprises placing a tubing around a bonding area.
14. The method of claim 8 , wherein bonding the hypotube to a shape-set textile structure comprises soldering the shape-set textile structure to the hypotube.
15. The method of claim 8 , wherein the shape-set textile structure comprises a plurality of bulbs.
16. The method of claim 15 , further comprising forming the shape-set textile structure.
17. A method of claim 16 , wherein forming the shape-set textile structure comprises:
braiding a plurality of wires to form a textile structure;
shape setting the textile structure on a mandrel comprising bulbs and necks.
18. The method of claim 17 , further comprising, before shape setting the textile structure on the mandrel comprising bulbs and necks, shape setting the textile structure in a substantially cylindrical shape.
19. The method of claim 17 , wherein shape setting the textile structure on the mandrel comprising bulbs and necks comprises wrapping wire around the necks of the mandrel.
20. The method of claim 17 , wherein the plurality of wires comprises a plurality of radiopaque wires and a plurality of shape memory wires.