IP Library Granted Patent US 8,950,141
Granted Patent B2
US 8,950,141 · App. 13/612,527 · Granted Feb 10, 2015

Veneer underlayment

Inventors: Werner Schluter (Iserlohn, DE); Stefan Weige (Iserlohn, DE)
Assignee: Schluter Systems L.P.
E04F15/022E04F15/185E04F15/182
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 8,950,141
App. No.
13/612,527
Granted
Feb 10, 2015
Kind
B2
Abstract

An underlayment for use between a veneer material and a foundation surface comprises a base layer and a series of supports extending upwardly from the base layer. The supports are configured to create voids in a layer of bonding material used to adhere the veneer material to the underlayment. Each of the supports includes at least one outer wall extending upwardly from the base layer and terminating at an upper lip, a bowl area defined adjacent a center of the support; and an internal wall extending downwardly from the upper lip toward the center of the support to at least partially define the bowl area within each of the supports.

Claims (37)

1. An underlayment for use between a veneer material and a foundation surface, the underlayment comprising:

a base layer; a series of individual supports extending upwardly from the base layer and being configured to create voids in a layer of bonding material used to adhere the veneer material to the underlayment, each of the individual supports including:

at least one outer wall extending upwardly from the base layer and terminating at an upper lip;

a bowl area defined adjacent a center of each of the individual supports; and

an internal wall extending downwardly and inwardly from the upper lip toward the center of each of the individual supports to at least partially define the bowl area within each of the individual supports, the internal wall including a series of stepped plateaus formed therein.

2. The underlayment of claim 1 , wherein the outer wall extends around a perimeter of each of the supports.

3. The underlayment of claim 1 , wherein the internal wall slopes from the upper lip toward the center of the bowl area and terminates at a support foot that is supported from an elevation substantially level with the base layer of the underlayment.

4. The underlayment of claim 1 , wherein the stepped plateaus include a series of corrugations formed therein.

5. The underlayment of claim 1 , wherein the internal wall defines a conic cavity at least partially circumscribed by the outer wall.

6. The underlayment of claim 5 , wherein the conic cavity includes at least one wall that defines a plane that is angled from about 40 degrees to about 80 degrees from a center axis of the conic cavity.

7. The underlayment of claim 5 , wherein the conic cavity includes at least one wall that defines a plane that is angled about 60 degrees from a center axis of the conic cavity.

8. The underlayment of claim 1 , further comprising a liner material bonded to an undersurface of the base layer.

9. The underlayment of claim 8 , further comprising a hollow cavity defined beneath the internal wall and above the liner material.

10. The underlayment of claim 1 , further comprising at least one protrusion extending laterally from the outer wall of the support, the protrusion creating an overhang beneath which an open space is defined.

11. A veneer installation, comprising:

a foundation surface;

an underlayment, at least partially coupled to the foundation surface, the underlayment including;

a base layer;

a series of individual supports extending upwardly from the base layer and being configured to create voids in a layer of bonding material used to adhere a veneer material to the underlayment, each of the individual supports including:

at least one outer wall extending upwardly from the base layer and terminating at an upper lip;

a bowl area defined adjacent a center of each of the individual supports; and

an internal wall extending downwardly and inwardly from the upper lip toward the center of each of the individual supports to at least partially define the bowl area within each of the individual supports, the internal wall including a series of stepped plateaus; and

a veneer material coupled over the underlayment.

12. The installation of claim 11 , wherein the veneer material is selected from the group consisting of: ceramic tile, natural stone tile, agglomerated stone tile, glass tile, cementitious terrazzo and epoxy terrazzo.

13. The installation of claim 11 , wherein the foundation surface is selected from the group consisting of: concrete, wood, engineered wood products and gypsum.

14. An underlayment for use between a veneer material and a foundation surface, the underlayment comprising:

a base layer;

a series of individual supports extending upwardly from the base layer and being configured to create voids in a layer of bonding material used to adhere the veneer material to the underlayment, each of the individual supports including:

at least one outer wall extending upwardly from the base layer and terminating at an upper lip, the upper lip and the outer wall creating an outer rim; and

a bowl area defined within the outer rim and bounded by an internal wall extending downwardly and inwardly from the upper lip toward a center of each of the individual supports, the internal wall including a series of stepped plateaus formed therein.

15. The underlayment of claim 14 , wherein the internal wall of the support slopes from the upper lip toward the center of the bowl area and terminates at a support foot that is supported from an elevation substantially level with the base layer of the underlayment.

16. The underlayment of claim 14 , wherein the stepped plateaus include a series of corrugations formed in the internal wall.

17. The underlayment of claim 14 , wherein the internal wall defines a conic cavity at least partially circumscribed by the outer wall.

18. The underlayment of claim 17 , wherein the conic cavity includes at least one wall that defines a plane that is angled from about 40 degrees to about 80 degrees from a center axis of the conic cavity.

19. The underlayment of claim 18 , wherein the conic cavity includes at least one wall that defines a plane that is angled about 60 degrees from the center axis of the conic cavity.

20. The underlayment of claim 19 , further comprising at least one protrusion extending laterally from the outer wall of the supports, the protrusion creating an overhang beneath which an opening is defined.

21. The underlayment of claim 14 , further comprising a hollow cavity defined beneath the internal wall and above a substrate.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 25, 2013
From: SCHLUTER, WERNER; WEIGE, STEFAN
To: SCHLUTER SYSTEMS L.P.
Reel/Frame 030075/0241 →
Continuity (1)
Related Publication 20140069039A1 · Mar 13, 2014