IP Library Granted Patent US 8,980,038
Granted Patent B2
US 8,980,038 · App. 14/356,267 · Granted Mar 17, 2015

Method for producing membrane electrode assembly

Inventors: Keita Yamaue (Susono, JP); Shigeaki Murata (Numadu, JP); Masahiro Imanishi (Gotenba, JP); Shigeki Hasegawa (Syunto-gun, JP); Ryoichi Nanba (Susono, JP); Kyohei Kadota (Susono, JP)
Assignee: Toyota Jidosha Kabushiki Kaisha
H01M8/1004Y02E60/521H01M4/8605H01M4/96H01M4/8814H01M8/0234
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Quick Facts
Patent No.
US 8,980,038
App. No.
14/356,267
Granted
Mar 17, 2015
Kind
B2
Abstract

An object of the present invention is to provide a method for producing a membrane electrode assembly with excellent electrode transfer ability to electrolyte membrane. Disclosed is a method for producing a membrane electrode assembly, the assembly comprising an electrolyte membrane and an electrode which are attached to each other, the method comprising: a hot pressing step in which an electrolyte membrane and an electrode, the electrode comprising an electroconductive material and an electrolyte resin and being formed on a flexible substrate, are hot pressed to produce a laminate in which the electrolyte membrane, the electrode and the flexible substrate are laminated in this order, and a bending step in which the laminate is bent so that the flexible substrate side becomes concave, thereby removing the flexible substrate from the electrode.

Claims (11)

1. A method for producing a membrane electrode assembly, the assembly comprising an electrolyte membrane and an electrode which are attached to each other,

the method comprising:

a hot pressing step in which an electrolyte membrane and an electrode, the electrode comprising an electroconductive material and an electrolyte resin and being formed on a flexible substrate, are hot pressed to produce a laminate in which the electrolyte membrane, the electrode and the flexible substrate are laminated in this order, and

a bending step in which the laminate is bent so that the flexible substrate side becomes concave, thereby removing the flexible substrate from the electrode,

wherein, in the bending step, the laminate is bent in a condition which gives the flexible substrate a bending strain ε of 0.5% or more, the bending strain being represented by the following formula (1):

ε= t/ 2 R× 100%  Formula (1)

t=Thickness of flexible substrate

R=Curvature radius of flexible substrate.

2. The method for producing the membrane electrode assembly according to claim 1 , wherein the electroconductive material is carbon nanotubes grown on the flexible substrate.

3. The method for producing the membrane electrode assembly according to claim 1 , wherein the electroconductive material is carbon nanotubes aligned in an approximately vertical direction on the flexible substrate.

4. The method for producing the membrane electrode assembly according to claim 1 , wherein the flexible substrate comprises a metal material and has a thickness of 1 to 500 μm, and the curvature radius R of the flexible substrate is 1 to 10 mm in the bending step.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 8, 2014
From: YAMAUE, KEITA; MURATA, SHIGEAKI; IMANISHI, MASAHIRO; HASEGAWA, SHIGEKI; NANBA, RYOICHI; KADOTA, KYOHEI
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 034427/0742 →
Priority Claims (1)
JP 2011-243485 · Nov 7, 2011 · national
Continuity (1)
Related Publication 20140318696A1 · Oct 30, 2014