IP Library Granted Patent US 9,101,898
Granted Patent B2
US 9,101,898 · App. 11/537,439 · Granted Aug 11, 2015

Portable gas generating device

Inventors: Robert M. Zubrin (Indian Hills, CO); David Kenneth Strott (Lakewood, CO); Anthony Curtis Muscatello (Westminster, CO); Nicholas F. Jameson (Morrison, CO); Emily Bostwick-White (Wheat Ridge, CO)
B01J8/0285B01J7/00C01B13/0203C01B21/02C06B47/04C06D5/04B01J23/42B01J23/46B01J23/464B01J23/72B01J23/755Y02C20/10
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Quick Facts
Patent No.
US 9,101,898
App. No.
11/537,439
Granted
Aug 11, 2015
Kind
B2
Abstract

Methods and devices for generating gas from nitrous oxide are provided as well as downstream uses for the product gas. Reactor devices of the invention are compact and incorporate a novel heat-exchange/regenerative cooling system to optimize N 2 O decomposition and reactor durability.

Claims (35)

1. A gas generator for nitrous oxide decomposition comprising:

a reaction chamber for accepting nitrous oxide at a first port and for releasing gas from the nitrous oxide decomposition at a second port, the reaction chamber having an interior and an exterior chamber wall, the interior chamber wall for constraining the nitrous oxide decomposition reaction and the exterior chamber wall defining a jacket between it and the interior chamber wall; and

the jacket at least partially enveloping the reaction chamber, an interior surface of the exterior chamber wall and an exterior surface of the interior chamber wall defining one or more channels between the interior chamber wall and the exterior chamber wall, the one or more channels for transporting the nitrous oxide within the jacket from the first port of the reaction chamber and for facilitating the transfer of heat generated during the nitrous oxide decomposition to an incoming source of nitrous oxide, wherein the size and shape of the one or more channels are configured to provide a residence time of the nitrous oxide in the jacket that is shorter than the reaction time of nitrous oxide in the jacket, the incoming source of nitrous oxide being preheated to more efficiently decompose within the gas generator; and

a catalyst configured to reduce the temperature required for the nitrous oxide decomposition;

wherein the reaction chamber is regeneratively cooled by the incoming source of nitrous oxide.

2. The gas generator of claim 1 wherein the catalyst is selected from the group consisting of rhodium, ruthenium, platinum, copper, iridium, nickel, magnesium oxide and zirconium oxide.

3. The gas generator of claim 1 wherein at least a portion of the gas generator used to constrain the nitrous oxide decomposition is constructed from nickel.

4. The gas generator of claim 3 wherein the nickel is coated with MgO.

5. The gas generator of claim 1 wherein the gas generator is part of a monopropellant rocket engine system.

6. The gas generator of claim 1 wherein the gas generator is part of a hybrid engine system combining nitrous oxidizer with a solid fuel source.

7. The gas generator of claim 1 wherein the gas generator is part of a power generating system.

8. The gas generator of claim 1 wherein the gas generator is a buoyancy engine for underwater vehicles.

9. The gas generator of claim 1 wherein the gas generator is part of a pneumatic machine.

10. The gas generator of claim 1 wherein the one or more channels are formed by grooves extending from the exterior surface of the interior chamber wall to the interior surface of the exterior chamber wall.

11. The gas generator of claim 1 wherein the one or more channels are formed by grooves extending from the interior surface of the exterior chamber wall to the exterior surface of the interior chamber wall.

12. The gas generator of claim 1 , wherein the volume of the one or more channels is substantially smaller than the volume of the reaction chamber.

13. A gas generator for nitrous oxide decomposition comprising:

a reaction chamber for accepting nitrous oxide at a first port and for releasing gas from the nitrous oxide decomposition at a second port, the reaction chamber having an interior and an exterior chamber wall, the interior chamber wall for constraining the nitrous oxide decomposition reaction and the exterior chamber wall defining a jacket between it and the interior chamber wall; and

the jacket at least partially enveloping the reaction chamber, an interior surface of the exterior chamber wall and an exterior surface of the interior chamber wall defining one or more channels between the interior chamber wall and the exterior chamber wall, the one or more channels for transporting the nitrous oxide within the jacket from the first port of the reaction chamber, the channels further regeneratively cooling the reaction chamber during nitrous oxide decomposition by facilitating heat removal from the gas generator while facilitating the preheating of nitrous oxide prior to nitrous oxide decomposition; and

a catalyst configured to reduce the temperature required for the nitrous oxide decomposition;

wherein the length and volume of the one or more channels are configured to provide a residence time of the nitrous oxide in the jacket that is shorter than the reaction time of nitrous oxide in the jacket.

14. The gas generator of claim 13 further comprising a screen for constraining a catalyst within the reaction chamber.

15. The gas generator of claim 14 wherein the screen is composed of zirconia or sodium zirconium phosphate.

16. The gas generator of claim 14 wherein the screen has one or more channels therethrough, the channels through the screen fluidly connected to the one or more channels formed in the jacket wherein the channels through the screen contribute to cooling of the screen.

17. The gas generator of claim 13 further comprising a nozzle operatively connected to the second port of the reaction chamber for control of the gas release from the reaction chamber.

18. The gas generator of claim 17 wherein the nozzle has a convergence zone, a throat and a divergence zone wherein the convergence zone concentrates the gas flow, the throat controls the gas flow rate and the divergence zone accelerates the velocity of the gas released from the nozzle throat.

19. The gas generator of claim 13 wherein the catalyst is selected from the group consisting of rhodium, ruthenium, platinum, nickel, iridium, copper, magnesium oxide and zirconium oxide.

20. The gas generator of claim 13 wherein at least a portion of the gas generator is constructed from nickel.

21. The gas generator of claim 20 wherein the nickel is coated with MgO.

22. The gas generator of claim 13 , wherein the volume of the one or more channels is substantially smaller than the volume of the reaction chamber.

23. A gas generator for nitrous oxide decomposition comprising:

a reaction chamber for accepting nitrous oxide at a first port and for releasing gas from the nitrous oxide decomposition at a second port, the reaction chamber having an interior and an exterior chamber wall, the interior chamber wall for constraining the nitrous oxide decomposition reaction and the exterior chamber wall defining a jacket between it and the interior chamber wall;

a catalyst to reduce the temperature required for the nitrous oxide decomposition within the reaction chamber, wherein the catalyst is selected from the group consisting of rhodium, ruthenium, platinum, copper, iridium, nickel, magnesium oxide and zirconium oxide, and

the jacket at least partially enveloping the reaction chamber, the jacket at least partially defining one or more channels between the interior chamber wall and the exterior chamber wall, the one or more channels for transporting the nitrous oxide within the jacket from the first port of the reaction chamber and for facilitating the transfer of heat generated during the nitrous oxide decomposition to an incoming source of nitrous oxide, the incoming source of nitrous oxide being preheated to more efficiently decompose within the gas generator, and

wherein the reaction chamber is regeneratively cooled by the incoming source of nitrous oxide.

Assignments (3)
PATENT SECURITY AGREEMENT Recorded Mar 24, 2023
From: PIONEER INVENTION, LLC; ALTIUS SPACE MACHINES, INC.; VALLEY TECH SYSTEMS, INC.; SPACE MICRO, INC.; NANORACKS LLC
To: JGB COLLATERAL LLC
Reel/Frame 063164/0430 →
CONFIRMATORY LICENSE Recorded Nov 8, 2007
From: PIONEER ASTROAUTICS
To: NASA
Reel/Frame 020108/0896 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 10, 2007
From: ZUBRIN, ROBERT M.; PIONEER ASTRONAUTICS
To: PIONEER ASTRONAUTICS
Reel/Frame 019139/0003 →
Continuity (2)
Provisional Application 60786965 · Mar 29, 2006
Related Publication 20090148352A1 · Jun 11, 2009