IP Library Granted Patent US 9,101,981
Granted Patent B2
US 9,101,981 · App. 13/315,546 · Granted Aug 11, 2015

Method of manufacturing metal composite material, metal composite material, method of manufacturing heat dissipating component, and heat dissipating component

Inventors: Syuzo Aoki (Nagano, JP); Takuya Oda (Nagano, JP); Takuya Kurosawa (Nagano, JP); Shoji Koizumi (Nagano, JP); Hidekazu Takizawa (Nagano, JP); Yutaka Komatsu (Nagano, JP); Shinichi Anzawa (Nagano, JP)
Assignees: SHINKO ELECTRIC INDUSTRIES CO., LTD.; NAGANO PREFECTURE
B22F7/08C01B31/022C22C1/0425C22C1/1084C22C26/00F28D15/046F28F21/02F28F21/08C01B31/0438C01B2202/00F28F2245/02F28F2255/18H01L2924/0002Y10T428/25Y10T428/256Y10T428/30
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Quick Facts
Patent No.
US 9,101,981
App. No.
13/315,546
Granted
Aug 11, 2015
Kind
B2
Abstract

A method of manufacturing a metal composite material includes applying a mechanical impact force to a carbon material and a metal powder at such an intensity as capable of pulverizing the carbon material, thereby adhering the carbon material to a surface of the metal powder.

Claims (19)

1. A composite material, comprising:

a plurality of particles having a core-shell structure comprising:

a core material that is a metal particle having a grain size from 40 μm to 3 mm;

a first shell material surrounding the core material, wherein the first shell material is a metal having a fine crystal structure with grain size less than the grain size of the core material; and

a second shell material having a thickness from 5 μm to 12 μm, surrounding the first shell material, wherein the second shell material is a metal-carbon composite comprising a carbon phase material in a metal matrix, and

wherein the second shell material has a rough surface in which a carbon phase material having hydrophilic properties protrudes from the rough surface.

2. The composite material according to claim 1 , wherein the rough surface of the second shell material comprises the carbon phase material and crystal grains of the metal matrix.

3. The composite material according to claim 1 , wherein the the core material comprises a metal selected from the group consisting of copper, silver, gold, aluminum, indium, and an alloy containing at least one of the metals selected from the group.

4. The composite material according to claim 1 , wherein the carbon phase material is at least one material selected from the group consisting of carbon nanotubes, graphite, graphene, fullerene, and nanodiamond.

5. A heat dissipating component, comprising:

a composite material adhered to a surface or an inner wall surface of the heat dissipating component,

wherein the composite material comprises an aggregate of particles having a core-shell structure comprising:

a core material that is a metal particle having a grain size from 40 μm to 3 mm;

a first shell material surrounding the core material, wherein the first shell material is a metal having a fine crystal structure with grain size less than the grain size of the core material; and

a second shell material having a thickness from 5 μm to 12 μm, surrounding the first shell material, wherein the second shell material is a metal-carbon composite comprising a carbon phase material in a metal matrix, and

wherein the second shell material has a rough surface in which a carbon phase material having hydrophilic properties protrudes from the rough surface.

6. The heat dissipating component according to claim 5 , wherein the rough surface of the second shell material comprises the carbon phase material and crystal grains of the metal matrix.

7. The heat dissipating component according to claim 5 , wherein the core material comprises a metal selected from the group consisting of copper, silver, gold, aluminum, indium, and an alloy containing at least one of the metals selected from the group described above.

8. The heat dissipating component according to claim 5 , wherein the carbon phase material is at least one material selected from the group consisting of carbon nanotubes, graphite, graphene, fullerene, and nanodiamond.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 9, 2011
From: AOKI, SYUZO; ODA, TAKUYA; KUROSAWA, TAKUYA; KOIZUMI, SHOJI; TAKIZAWA, HIDEKAZU; KOMATSU, YUTAKA; ANZAWA, SHINICHI
To: SHINKO ELECTRIC INDUSTRIES CO., LTD.; NAGANO PREFECTURE
Reel/Frame 027355/0719 →
Priority Claims (1)
JP 2011-014183 · Jan 26, 2011 · national
Continuity (1)
Related Publication 20120189839A1 · Jul 26, 2012