Variable differential and offset control for refrigeration systems
A beverage dispensing apparatus is characterized by a beverage dispenser and a refrigeration system for chilling beverage to be dispensed by the beverage dispenser. The refrigeration system has a compressor coupled to an evaporator for chilling the beverage, and a controller determines the amount of chilling that must be provided by the refrigeration system to chill the beverage and adjusts cut-in and cut-out beverage temperature set-points for the compressor accordingly. Advantageously, the cut-in and cut-out set-points are adjusted to beverage temperature values such that the chilling capacity of the refrigeration system is made to closely match to the amount of chilling required by the beverage, and also such that on/off cycles of the refrigeration system are decreased.
1. A method of operating a beverage dispensing system comprising a beverage dispensing valve and a refrigeration system having a compressor and an evaporator that is heat transfer coupled to a beverage to be dispensed via the beverage dispensing valve, wherein the beverage dispensing system has a cut-in beverage temperature set point that represents a maximum temperature that the beverage to be dispensed via the beverage dispensing valve is permitted to reach before the compressor is turned on and a cut-out beverage temperature set point that represents a minimum temperature that the beverage to be dispensed via the beverage dispensing valve is permitted to reach before the compressor is turned off, the method comprising:
sensing a temperature of the beverage to be dispensed via the beverage dispensing valve;
sensing an amount or rate of beverage being dispensed via the beverage dispensing valve;
calculating a cooling load demand on the beverage dispensing system based upon the temperature of the beverage to be dispensed via the beverage dispensing valve and the amount or rate of beverage being dispensed via the beverage dispensing valve; and
adaptively changing the cut-in beverage temperature set point and the cut-out beverage temperature set-point based upon the cooling load demand on the beverage dispensing system.
2. The method according to claim 1 , further comprising adaptively changing the cut-in beverage temperature set point and the cut-out beverage temperature set-point so as to
decrease a number of on/off cycles of the beverage dispensing system during, a time of relatively low cooling load demand on the beverage dispensing system and
increase a number of on/off cycles of the beverage dispensing system during a time of relatively high cooling load, demand on the beverage dispensing system.
3. The method according to claim 1 , further comprising adaptively changing the cut-in beverage temperature set point and the cut-out beverage temperature set-point so as to reduce an amount energy used by the beverage dispensing system when the amount or rate of beverage being dispensed via the beverage dispensing valve decreases and to increase capacity of the beverage dispensing system when the amount or rate of beverage being dispensed via the beverage dispensing valve increases.
4. The method according to claim 3 , further comprising
adaptively changing a temperature differential between the cut-in beverage temperature set point and the cut-out beverage temperature set-point based upon the cooling load demand on the beverage dispensing system;
increasing the temperature differential when the amount or rate of beverage being dispensed via the beverage dispensing valve decreases; and
decreasing the temperature differential when the amount or rate of beverage being dispensed via the beverage dispensing valve increases.
5. The method according to claim 1 , further comprising adaptively changing a temperature differential between the cut-in beverage temperature set point and the cut-out beverage temperature set-point based upon the cooling load demand on the beverage dispensing system.
6. The method according to claim 5 , further comprising
increasing the temperature differential when the amount or rate of beverage being dispensed via the beverage dispensing valve decreases and
decreasing the temperature differential when the amount or rate of beverage being dispensed via the beverage dispensing valve increases.
7. The method according, to claim 6 , further comprising decreasing the temperature differential after a predetermined amount of time passes from when the amount or rate of beverage being dispensed via the beverage dispensing valve decreases.
8. The method according to claim 6 , further comprising increasing the temperature differential after a predetermined amount of time passes from when the amount or rate of beverage being dispensed via the beverage dispensing valve increases.
9. The method according to claim 1 , further comprising, adaptively changing the cut-in beverage temperature set point and the cut-out beverage temperature set-point based upon the cooling load demand on the beverage dispensing system only when the temperature of the beverage to he dispensed via the beverage dispensing valve is between a fixed upper temperature cut-in set point and a fixed lower temperature cut-in set point.
10. The method according to claim 1 , further comprising further sensing a temperature of a beverage that is added to the beverage dispensing system, calculating a difference between the temperature of the beverage to be dispensed via the beverage dispensing valve and the temperature of the beverage that is added to the system, and calculating the cooling load demand on the beverage dispensing system based at least in part upon the difference.
11. A method of operating a beverage dispensing system comprising a beverage dispensing valve and a refrigeration system having a compressor and an evaporator that is heat transfer coupled to a beverage to be dispensed via the beverage dispensing valve, wherein the beverage dispensing system has a cut-in beverage temperature set point that represents a maximum temperature that the beverage to be dispensed via the beverage dispensing valve is permitted to reach before the compressor is turned on and a cut-out beverage temperature set point that represents a minimum temperature that the beverage to be dispensed via the beverage dispensing valve is permitted to reach before the compressor is turned off the method comprising:
sensing a temperature of the beverage to be dispensed via the beverage dispensing valve;
sensing an amount or rate of beverage being dispensed via the beverage dispensing valve:
calculating a cooling load demand on the beverage dispensing system based upon the temperature of the beverage to be dispensed via the beverage dispensing valve and the amount or rate of beverage being dispensed via the beverage dispensing valve; and
adaptively changing the cut-in beverage temperature set point and the cut-out beverage temperature set-point based upon the cooling load demand on the beverage dispensing system only when the temperature of the beverage to be dispensed via the beverage dispensing. valve is between a fixed upper temperature cut-in set point and a fixed lower temperature cut-in set point.
12. The method according to claim 11 , further comprising adaptively changing the cut-in beverage temperature set point and the cut-out beverage temperature set-point so as to
decrease a number of on/off cycles of the beverage dispensing system during time periods of relatively low cooling, load demand on the beverage dispensing system and
increase a number of on/off cycles of the beverage dispensing system during the time periods of relatively high cooling load demand on the beverage dispensing system.
13. The method according to claim 11 , further comprising adaptively changing the cut-in beverage temperature set point and the cut-out beverage temperature set-point so as to reduce an amount energy used by the beverage dispensing system when the amount or rate of beverage being dispensed via the beverage dispensing valve decreases and to increase capacity of the beverage dispensing system when the amount or rate of beverage being dispensed via the beverage dispensing valve increases.
14. The method according to claim 13 , further comprising
adaptively changing a temperature differential between the cut-in beverage temperature set point and the cut-out beverage temperature set-point based upon the cooling load demand on the beverage dispensing system;
increasing the temperature differential when the amount or rate of beverage being, dispensed via the beverage dispensing valve decreases; and
decreasing the temperature differential when the amount or rate of beverage being dispensed via the beverage dispensing valve increases.
15. The method according to claim 11 , further comprising adaptively changing a temperature differential between the cut-in beverage temperature set point and the cut-out beverage temperature set-point based upon the cooling load demand on the beverage dispensing system.
16. The method according to claim 15 , further comprising
increasing the temperature differential when the amount or rate of beverage being dispensed via the beverage dispensing, valve decreases and
decreasing the temperature differential when the amount or rate of beverage being dispensed via the beverage dispensing valve increases.
17. The method according to claim 16 , further comprising decreasing the temperature differential after a predetermined amount of time passes from when the amount or rate of beverage being dispensed via the beverage dispensing valve decreases.
18. The method according, to claim 16 , further comprising increasing the temperature differential after a predetermined amount of time passes from when the amount or rate of beverage being dispensed via the beverage dispensing valve increases.
19. The method according to claim 11 , further comprising further sensing a temperature of a beverage that is added to the beverage dispensing system, calculating a difference between the temperature of the beverage to be dispensed via the beverage dispensing valve and the temperature of the beverage that is added to the system, and calculating the cooling load demand on the beverage dispensing, system based at least in part upon the difference.
20. A method of operating a beverage dispensing system comprising a beverage dispensing valve and a refrigeration system having a compressor and an evaporator that is heat transfer coupled to a beverage to be dispensed via the beverage dispensing valve, wherein the beverage dispensing system has a cut-in beverage temperature set point that represents a maximum temperature that the beverage to be dispensed via the beverage dispensing valve is permitted to reach before the compressor is turned on and a cut-out beverage temperature set point that represents a minimum temperature that the beverage to be dispensed via the beverage dispensing valve is permitted to reach before the compressor is turned off, the method comprising;
sensing a temperature of the beverage to be dispensed via the beverage dispensing valve;
sensing an amount or rate of beverage being dispensed via the beverage dispensing valve;
calculating a cooling load demand on the beverage dispensing system based upon the temperature of the beverage to be dispensed via the beverage dispensing valve and the amount or rate of beverage being dispensed via the beverage dispensing valve;
adaptively changing the cut-in beverage temperature set point and the cut-out beverage temperature set-point based upon the cooling load demand on the beverage dispensing system only when the temperature of the beverage to be dispensed via the beverage dispensing valve is between a fixed upper temperature cut-in set point and a fixed lower temperature cut-in set point,
adaptively changing a temperature differential between the cut-in beverage temperature set point and the cut-out beverage temperature set-point based upon the cooling load demand on the beverage dispensing system;
increasing the temperature differential when the amount or rate of beverage being dispensed via the beverage dispensing valve decreases so as to decrease a number of on/off cycles of the beverage dispensing system during, a time of relatively low cooling load demand on the beverage dispensing system; and
decreasing the temperature differential when the amount or rate of beverage being dispensed via the beverage dispensing valve increases so as to increase a number of on/off cycles of the beverage dispensing system during a time of relatively high cooling load demand on the beverage dispensing system.