Process for the preparation of carbon black pellets
The present disclosure envisages a process for pelletizing carbon black by mixing carbon black powder and water in a proportion in the range of 0.1:2 to 2:1 with a binding agent and a dispersing agent. The dispersing agent is an amine-based surfactant and is added in a proportion in the range of 0.005-0.1% of the total mixture. The mixture is pelletized in a pelletizer and subsequently the raw pellets are dried for 20-60 minutes at a temperature between 150-250° C., to obtain the carbon black pellets. The process of the present disclosure provides uniform distribution of water on the surface of the pellets giving a uniform pellet quality, reduced water consumption, energy savings and an increased production rate.
1. A process for pelletizing carbon black, said process comprising the following steps:
obtaining a homogenous mixture of carbon black powder, water, a binding agent, and a dispersing agent; wherein, the ratio of carbon black and water is in the range of 0.1:2.0 to 2:1 and said dispersing agent is an amine-based surfactant comprising an amine and a polyether, said dispersing agent being in the range of 0.005-0.1% of said mixture; pelletizing said homogenous mixture in a pelletizer to obtain raw carbon black pellets; and drying said raw carbon black pellets for a time period of 20-60 minutes at a temperature between 150-250.degree. C., to obtain carbon black pellets.
2. The process for pelletizing carbon black as claimed in claim 1 , which includes the step of selecting said amine from the group of amines consisting of primary, secondary, tertiary, diamines, triamines, aromatic, alicyclic, and cycloaliphatic.
3. The process for pelletizing carbon black as claimed in claim 1 , which includes the step of selecting said polyether to comprise at least one compound selected from the group of compounds consisting of ethylene oxide and propylene oxide.
4. The process for pelletizing carbon black as claimed in claim 1 , which includes the step of selecting said polyether to comprise at least one group selected from the set of groups consisting of aliphatic, olefinic, cyclic and aromatic, said group being at least one type selected from the types consisting of linear and branched.
5. The process for pelletizing carbon black as claimed in claim 1 , which includes the step of selecting said dispersing agent having amine to polyether ratio in the range of 0.1:10 to 10:0.1.
6. The process for pelletizing carbon black as claimed in claim 3 , which includes the step of selecting said polyether having ethylene oxide to propylene oxide ratio not lesser than 1.
7. The process for pelletizing carbon black as claimed in claim 1 , which includes the step of adding said binding agent in the range of 5-15% of said mixture.