IP Library Granted Patent US 9,168,517
Granted Patent B2
US 9,168,517 · App. 14/353,620 · Granted Oct 27, 2015

Catalyst composition and method for use in selective catalytic reduction of nitrogen oxides

Inventors: Alexandr Yu Stakheev (Moscow, RU); Marie Grill (Frederiksberg, DK); Arkady Kustov (Frederiksberg, DK)
Assignee: Haldor Topsoe A/S
B01J29/88B01D53/944B01D53/9418B01J23/72B01J29/085B01J29/14B01J29/16B01J29/185B01J29/24B01J29/26B01J29/405B01J29/46B01J29/48B01J29/655B01J29/68B01J29/69B01J29/70B01J29/7007B01J29/7049B01J29/7057B01J29/7065B01J29/72B01J29/723B01J29/7215B01J29/763B01J29/7615B01J29/783B01J29/7815B01J35/04B01J37/0215B01J37/0244B01D2251/2062B01D2255/2065B01D2255/2073B01D2255/2092B01D2255/20738B01D2255/20761B01D2255/407B01D2255/502
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Quick Facts
Patent No.
US 9,168,517
App. No.
14/353,620
Granted
Oct 27, 2015
Kind
B2
Abstract

Catalyst composition for selective reduction of nitrogen oxides and soot oxidation comprising a physical mixture of one or more acidic zeolite or zeotype components with one ore more redox active metal compounds and a method for selective reduction of nitrogen oxides and soot oxidation by use of the catalyst composition.

Claims (16)

1. Catalyst composition for selective reduction of nitrogen oxides and soot oxidation comprising of one or more acidic zeolite or zeotype components selected from the group consisting of BEA, MFI, FAU, FER, CHA, MOR or mixtures thereof physically admixed with one ore more redox active metal compounds selected from the group consisting of CU/Al 2 O 3 , Mn/Al 2 O 3 , Ce0 2 -ZrO 2 , Ce—Mn/Al 2 O 3 and mixtures thereof.

2. The catalyst composition of claim 1 , wherein weight ratio between the zeolite components and the redox components is between 1:1 and 1:50.

3. The catalyst composition of claim 1 , wherein the one or more redox active metal compounds are dispersed on a support selected from the group consisting of Al 2 0 3 , Ti0 2 , Si0 2 , Zr0 2 or mixtures thereof.

4. The catalyst composition according to claim 1 , wherein the one or more acidic zeolite or zeotype components are in protonic form or promoted with Fe.

5. The catalyst composition according to claim 1 , wherein mean molar ratio of Si/Al of the one or more acidic zeolite or zeotype components is from 5 to 100.

6. The catalyst composition according to claim 1 , wherein the one or more acidic zeolite or zeotype components are selected from the group consisting of beta-zeolite, ZSM-5 and ferrierite.

7. A monolithic structured body being coated with a catalyst composition according to claim 1 .

8. The monolithic structured body of claim 7 , wherein the monolithic structured body is in a form of a particle filter.

9. The monolithic structured body of claim 7 , wherein the catalyst composition is coated on the body in two or several separate catalyst layers in series or as two or several catalyst layers in parallel and wherein the layers have different compositions or layer thicknesses.

10. Method for the selective reduction of nitrogen oxides and oxidation of soot contained in an off-gas comprising the step of contacting the off-gas in presence of ammonia with a catalyst composition comprising one or more acidic zeolite or zeotype components selected from the group consisting of BEA, MFI, FAU, FER, CHA, MOR or mixtures thereof physically admixed with one ore more redox active metal compounds selected from the group consisting of CU/AI 2 O 3 , Mn/Al 2 O 3 , CeO 2 —ZrO 2 , Ce—Mn/Al 2 O 3 and mixtures thereof.

11. The method according claim 10 , wherein the one or more redox active metal components dispersed on the surface of the one or more zeolite components contain Ce, Mn, Zr, Cr or mixtures thereof.

12. The method of according to claim 10 , wherein the catalyst composition is contacted with the off-gas at a temperature below 250° C.

13. The method according to claim 10 , wherein excess of ammonia is selectively oxidized to nitrogen by contact with the catalyst composition.

14. The method according to claim 10 , wherein the one or more acidic zeolite or zeotype components are in protonic form or promoted with Fe.

15. The method according to claim 10 , wherein mean molar ratio of Si/Al of the one or more acidic zeolite or zeotype components is from 5 to 100.

16. The method according to claim 10 , wherein the one or more acidic zeolite or zeotype components are selected from the group consisting of beta-zeolite, ZSM-5 and ferrierite.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 10, 2018
From: HALDOR TOPSOE A/S
To: UMICORE AG & CO. KG
Reel/Frame 044581/0525 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 13, 2014
From: STAKHEEV, ALEXANDR YU; GRILL, MARIE; KUSTOV, ARKADY
To: HALDOR TOPSOE A/S
Reel/Frame 032877/0333 →
Priority Claims (1)
WO PCT/EP2011/005344 · Oct 24, 2011 · international
Continuity (1)
Related Publication 20140294706A1 · Oct 2, 2014