Display ready container
A container preassembly which has an inner sleeve in a flat unopened position disposed within an outer sleeve in a flat unopened position, where in the inner sleeve is substantially shorter than the outer sleeve. The two sleeves are adapted for form the top and bottom ends of the final opened container. The inner sleeve is cut so that gaps at the top of the inner sleeve form notches at the corners of the final opened container. The shorter outer sleeve rests on these notches preventing the pieces from shifting during the manufacturing process and to allow the preassembly to be folded into the final container using current machine technology.
1. A container knockdown assembly for erecting into a container assembly having an inner container for holding goods and an outer cover for enclosing said inner container, said knockdown assembly comprising:
an unopened inner sleeve capable of forming said inner container when the knockdown assembly is erected, the inner sleeve having panels for forming inner sleeve sides and flaps integrally connected to the panels for forming an end of the inner container, wherein a perforation line defines a removable display portion of one of the inner sleeve panels and at least one tear away line is defined through the removable display portion of the inner sleeve to define at least one tear away section of the inner sleeve, wherein the display portion remains attached to the one of the inner sleeve panels when the outer cover is removed, wherein the inner sleeve panels have inner and outer faces, with the inner faces adjacent one another;
an unopened outer sleeve capable of forming the outer cover when the knockdown assembly is erected, said outer sleeve having panels for forming outer sleeve sides, and flaps integrally connected to the panels for forming an end of the outer cover, wherein the outer sleeve panels having inner and outer faces, with the inner faces of the outer sleeve panels adjacent respective ones of the outer faces of the inner sleeve panels; and
the outer and inner sleeves are secured together in an aligned relationship of the opened container, the securement defined between respective portions of the outer sleeve and the at least one tear away section of the inner sleeve.
2. The container preassembly of claim 1 comprising at least two tear away sections, with at least one of the tear away sections defined in a first of the inner sleeve panels and at least on other of the tear away sections defined in a second of the inner sleeve panels.
3. The container preassembly of claim of claim 2 wherein the first of the inner sleeve panels is opposite from the second of the inner sleeve panels.
4. The container preassembly of claim 1 wherein each of the inner sleeve panels has a top edge and each of the at least one tear away sections extends from the top edge.
5. The container preassembly of claim 4 wherein each of the at least one tear away sections has a trapezoidal shape narrowing away from the top edge.
6. The container preassembly of claim 1 wherein a push through tab is positioned adjacent to each of the at least one tear away sections.
7. The container preassembly of claim 6 wherein each push through tab is hingedly connected to the respective inner sleeve panel.
8. The container preassembly of claim 6 wherein each of the inner sleeve panels has a top edge, each of the push through tabs is located a given distance from the respective top edge and each outer sleeve panel has a height less than the given distance.
9. The container preassembly of claim 8 wherein each inner sleeve panel has a height which is at least twice the height of the outer sleeve panels.
10. The container preassembly of claim 1 wherein a push through section is defined in the removable display portion by a perforation line.
11. The container preassembly of claim 1 wherein a respective fold line is defined between adjacent outer sleeve panels; and
wherein a respective fold line is defined between adjacent inner sleeve panels within a lower portion thereof and a respective gap is defined between adjacent inner sleeve panels within an upper portion thereof, each gap co-linear with a respective fold line; and
the outer and inner sleeves are permanently secured together such that the outer sleeve fold lines are positioned over the respective inner sleeve gaps.