IP Library Granted Patent US 9,214,580
Granted Patent B2
US 9,214,580 · App. 12/914,710 · Granted Dec 15, 2015

Multi-junction solar cell with dilute nitride sub-cell having graded doping

Inventors: Pranob Misra (Stanford, CA); Rebecca Elizabeth Jones (Mountain View, CA); Ting Liu (San Jose, CA); Ilya Fushman (Palo Alto, CA); Homan Bernard Yuen (Sunnyvale, CA)
Assignee: Solar Junction Corporation
H01L31/03042H01L31/03048H01L31/0687Y02E10/544
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Quick Facts
Patent No.
US 9,214,580
App. No.
12/914,710
Granted
Dec 15, 2015
Kind
B2
Abstract

A lattice-matched solar cell having a dilute nitride-based sub-cell has exponential doping to thereby control current-carrying capacity of the solar cell. Specifically a solar cell with at least one dilute nitride sub-cell that has a variably doped base or emitter is disclosed. In one embodiment, a lattice matched multi junction solar cell has an upper sub-cell, a middle sub-cell and a lower dilute nitride sub-cell, the lower dilute nitride sub-cell having doping in the base and/or the emitter that is at least partially exponentially doped so as to improve its solar cell performance characteristics. In construction, the dilute nitride sub-cell may have the lowest bandgap and be lattice matched to a substrate, the middle cell typically has a higher bandgap than the dilute nitride sub-cell while it is lattice matched to the dilute nitride sub-cell. The upper sub-cell typically has the highest bandgap and is lattice matched to the adjacent sub-cell. In further embodiments, a multi junction solar cell according to the invention may comprise four, five or more sub-cells in which the one or more sub-cells may each comprise exponentially doped dilute nitride alloys.

Claims (40)

1. A multi-junction solar cell comprising a plurality of sub-cells, wherein:

each of the plurality of sub-cells is lattice matched to adjacent sub-cells; and

at least one of the plurality of sub-cells comprises a GaInNAsSb emitter, a GaInNAsSb base adjacent the GaInNAsSb emitter, and an emitter-base junction at an interface between the GaInNAsSb emitter and the GaInNAsSb base, wherein,

the GaInNAsSb base comprises a base doping profile characterized by a base dopant concentration that increases with distance from the emitter-base junction; and

the GaInNAsSb emitter comprises no doping or an emitter doping profile characterized by an emitter dopant concentration that increases with distance from the emitter-base junction.

2. The multi-junction solar cell of claim 1 , wherein the base dopant concentration is between 1×10 15 /cm 3 and 1×10 19 /cm 3 .

3. The multi-junction solar cell of claim 1 , wherein the base doping profile increases exponentially over at least a portion of the distance from the emitter-base junction.

4. The multi-junction solar cell of claim 1 , wherein the base doping profile increases linearly over at least a portion of the distance from the emitter-base junction.

5. The multi-junction solar cell of claim 1 , wherein the base doping profile is selected to enhance the efficiency of the multi-junction solar cell compared to a multi-junction solar cell without the base doping profile.

6. The multi-junction solar cell of claim 1 , wherein the emitter doping profile is selected to enhance the efficiency of the multi-junction solar cell compared to a multi-junction solar cell without the emitter doping profile.

7. The multi-junction solar cell of claim 1 , wherein the plurality of sub-cells comprises a first sub-cell, a second sub-cell, and a third sub-cell, wherein,

the first sub-cell comprises a GaInNAsSb sub-cell and is lattice matched to an underlying substrate, and is characterized by a first band gap;

the second sub-cell overlies the first GaInNAsSb sub-cell and is lattice matched to the first sub-cell and is characterized by a second; and

the third sub-cell overlies the second sub-cell and is lattice matched to the second sub-cell, and is characterized by a third bandgap; and

the second band gap is higher than the first band gap and the third band gap is higher than the second bandgap.

8. The multi-junction solar cell of claim 1 , wherein the GaInNAsSb base comprises a first doping subregion and a second doping subregion, wherein,

the first doping subregion is adjacent the emitter-base junction and is characterized by a constant doping profile, and

the second doping subregion is adjacent the first doping region and is characterized by a doping concentration that increases with distance from the emitter-base junction.

9. The multi-junction solar cell of claim 1 , wherein the plurality of sub-cells comprises at least a first sub-cell, a second sub-cell, a third sub-cell and a fourth sub-cell, wherein,

the first sub-cell is characterized by a first bandgap;

the second sub-cell overlies the first sub-cell and comprises a GaInNAsSb base, wherein the GaInNAsSb base is lattice matched to the first sub-cell; and is characterized by a second bandgap that is greater than the first bandgap;

the third sub-cell overlies the second sub-cell, is lattice matched to the second sub-cell, and is characterized by a third bandgap that is greater than the second bandgap; and

the fourth sub-cell overlies the third sub-cell, is lattice matched to the third sub-cell, and is characterized by a fourth bandgap that is greater than the third bandgap.

10. A multi-junction solar cell comprising a plurality of sub-cells, wherein:

each of the plurality of sub-cells is lattice matched to adjacent sub-cells; and

at least one of the plurality of sub-cells comprises a GaInNAsSb emitter, a GaInNAsSb base adjacent the GaInNAsSb emitter, and an emitter-base junction at an interface between the GaInNAsSb emitter and the GaInNAsSb base, wherein,

the GaInNAsSb base comprises a first subregion and a second subregion,

the first subregion is adjacent the emitter-base junction and is not doped, and

the second subregion is adjacent the first subregion and comprises a doping profile characterized by a doping concentration that increases with distance from the emitter-base junction.

11. A method for forming a GaInNAsSb subcell comprising a GaInNAsSb emitter, a GaInNAsSb base adjacent the GaInNAsSb emitter, and an emitter-base junction at an interface between the GaInNAsSb emitter and the GaInNAsSb base, wherein the method comprises:

growing the GaInNAsSb base in an atmosphere containing a dopant, under growth conditions selected to provide a doping profile of the GaInNAsSb base characterized by a doping concentration that increases with distance from the emitter-base junction;

and

growing the GaInNAsSb emitter comprising no doping or an emitter doping profile characterized by an emitter dopant concentration that increases with distance from the emitter-base junction.

12. The method of claim 11 comprising annealing the GaInNAsSb sub-cell.

13. A method for forming a graded doping profile comprising:

growing a GaInNAsSb base of a GaInNAsSb sub-cell of a multi-junction solar cell in an atmosphere containing a dopant, under growth conditions selected to provide a doping profile of the GaInNAsSb base characterized by a dopant concentration that increases with a distance from the emitter-base junction; and

growing a GaInNAsSb emitter of a GaInNAsSb subcell of a multi-junction solar cell after growing the GaInNAsSb base, the GaInNAsSb emitter being grown in an atmosphere containing a dopant, the GaInNAsSb emitter comprising no doping or an emitter doping profile characterized by an emitter dopant concentration that increases with distance from the emitter-base junction.

14. The method of claim 13 comprising annealing the multi-junction solar cell containing the GaInNAsSb sub-cell.

15. The multi-junction solar cell of claim 1 , wherein each of the plurality of sub-cells is lattice matched to each of the other sub-cells.

16. The multi-junction solar cell of claim 1 , wherein at least one of the GaInNAsSb emitter and the GaInNAsSb base comprises a doping profile characterized by a dopant concentration that is lowest at the emitter-base junction and increases continuously with distance from the emitter-base junction.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 26, 2023
From: ARRAY PHOTONICS, INC.
To: CACTUS MATERIALS, INC.
Reel/Frame 063788/0001 →
CHANGE OF NAME Recorded Oct 4, 2019
From: SOLAR JUNCTION CORPORATION
To: ARRAY PHOTONICS, INC.
Reel/Frame 050634/0497 →
RELEASE OF SECURITY INTEREST Recorded Feb 7, 2014
From: LIGHTHOUSE CAPITAL PARTNERS VI, L.P.
To: SOLAR JUNCTION CORPORATION
Reel/Frame 032173/0819 →
SECURITY AGREEMENT Recorded Jun 19, 2013
From: SOLAR JUNCTION CORPORATION
To: LIGHTHOUSE CAPITAL PARTNERS VI, L.P.
Reel/Frame 030659/0653 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 28, 2010
From: MISRA, PRANOB; JONES, REBECCA ELIZABETH; LIU, TING; FUSHMAN, ILYA; YUEN, HOMAN BERNARD
To: SOLAR JUNCTION CORPORATION
Reel/Frame 025214/0242 →
Continuity (1)
Related Publication 20120103403A1 · May 3, 2012