IP Library Granted Patent US 9,225,012
Granted Patent B2
US 9,225,012 · App. 13/186,979 · Granted Dec 29, 2015

Electrode of secondary cell including porous insulating layer, and manufacturing method thereof

Inventors: Jae Hoon Choi (Gyeonggi-do, KR); Sa Heum Kim (Gyeonggi-do, KR); Dong Gun Kim (Seoul, KR)
Assignee: Hyundai Motor Company
H01M4/139H01M2/145H01M2/1646H01M2/1673H01M2/1686H01M4/0404H01M4/13H01M4/621H01M10/0525Y02E60/122
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,225,012
App. No.
13/186,979
Granted
Dec 29, 2015
Kind
B2
Abstract

The present invention provides a manufacturing method of a secondary cell electrode forming a porous insulating layer on at least one surface between a negative electrode and a positive electrode, including coating an electrode layer slurry on the electrode surface, coating the porous insulating layer while in a state in which the electrode layer slurry has not been dried, and simultaneously drying the electrode layer slurry and the porous insulating layer coating slurry so a binder of the porous insulating layer does not block the pores of the electrode layer.

Claims (17)

1. A manufacturing method of a secondary cell electrode forming a porous insulating layer on at least one surface between a negative electrode and a positive electrode, comprising:

coating an electrode layer slurry on the electrode surface;

coating a porous insulating layer while in a state in which the electrode layer slurry has not been dried; and

drying the electrode layer slurry,

wherein the porous insulating layer is coated with only an inorganic compound powder or is coated with a mixed powder of the inorganic compound powder and functional inorganic compound additives,

wherein the additives of the functional inorganic compound include at least one of AlX 3 , MgX 2 , and SnX 2 ,

wherein X is a halogen, and

wherein the additives of the functional inorganic compound are included at 0.1 to 10 wt % of the solid content of the porous insulating layer.

2. The manufacturing method of claim 1 , wherein the electrode contains an active material, a conductive material, a polymer binder, and additives.

3. The manufacturing method of claim 2 , wherein the active material is at least one of a graphite series or a carbon series when the electrode is a negative electrode, and the active material is at least one of a transition metal-oxide series, a transition metal-phosphate series, a transition metal-silicate series, a transition metal-sulphate series, or polymer materials when the electrode is a positive electrode.

4. The manufacturing method of claim 2 , wherein the conductive material is at least one of graphite, carbon black, activated carbon, carbon nanotubes, and carbon nanofiber.

5. The manufacturing method of claim 2 , wherein the polymer binder is at least one of a copolymer of polyvinylidene fluoride, vinylidene fluoride, heaxfluoropropylene, a copolymer of vinylidene fluoride, maleic anhydride, polyvinyl chloride, polyvinyl alcohol, polyvinyl formal, polymethylmethacrylate, polymethacrylate, tetraethylene glycol diacrylate, cellulose triacetate, polyurethane, polysulfone, polyether, polyolefine, polyethylene oxide, polyisobutylene, polybutyldiene, polyacrylonitrile, polyimide, acrylonitrile-butadiene rubber, styrene-butadiene rubber, an ethylene-propylene-diene monomer, polydimethylsiloxane, and polysilicone.

6. The manufacturing method of claim 1 , wherein the inorganic compound powder is at least one of SiO 2 , Al 2 O 3 , TiO 2 , SnO 2 , ZnO, CeO 2 , ZrO 2 , BaTiO 3 , and Y 2 O 3 .

7. The manufacturing method of claim 6 , wherein the size of the inorganic compound powder is 0.001 to 1 micron.

8. The manufacturing method of claim 6 , wherein the content of the inorganic compound powder is 10 wt % or more of the porous insulating layer.

9. The manufacturing method of claim 1 wherein the coating thickness of the porous insulating layer after drying is 1 to 10 microns.

10. The manufacturing method of claim 1 wherein the electrode layer is dried at 50 to 200 degrees Celsius.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 20, 2011
From: CHOI, JAE HOON; KIM, SA HEUM; KIM, DONG GUN
To: HYUNDAI MOTOR COMPANY
Reel/Frame 026623/0265 →
Priority Claims (1)
KR 10-2010-0123551 · Dec 6, 2010 · national
Continuity (1)
Related Publication 20120141877A1 · Jun 7, 2012