IP Library › Granted Patent US 9,238,523
Granted Patent B1
US 9,238,523 · App. 13/955,925 · Granted Jan 19, 2016

Box container and display

Inventor: Jerry Ryan Frost (Kansas City, MO)
Assignee: Vanguard Packaging, Inc.
B65D5/324B65D5/445B65D5/505B65D5/5023
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Quick Facts
Patent No.
US 9,238,523
App. No.
13/955,925
Granted
Jan 19, 2016
Kind
B1
Abstract

A corrugated box container with a main component including a base section and first and second side sections. The box container additionally includes first and second side support components associated with the first and second side sections for reinforcing the first and second side support sections. The box container further includes a cover component that is capable of engagement with the main component or the first and second side support components, such that the main component and the cover component present a fully enclosed space within the box container. The box container is erected from a knockdown configuration by folding the first and second side sections until the side sections are generally perpendicular with the base section; connecting the first and second side support components with the first and second side sections respectively; and connecting the cover component with the main component or the first and second side support components.

Claims (48)

1. A corrugated box container comprising:

a main component including a base section and first and second side sections;

first and second side support components associated with said first and second side sections and operable to reinforce said first and second side support sections; and

a cover component operable to be engaged with said main component or said first and second side support components,

wherein said main component and said cover component are operable to present a fully enclosed space within said box container,

wherein said first and second side support components each include an inner panel and an outer panel separated by a central panel, and

wherein said inner panels of said first and second side support components each include openings, and wherein said first and second side sections include tabs, and further wherein said tabs are operable to engage with said openings so as to secure said first and second side support components with said first and second side sections respectively.

2. The corrugated box container of claim 1 , wherein said box container is formed from corrugated paperboard material.

3. The corrugated box container of claim 1 , wherein said inner panels of said first and second side support components each include two openings, and wherein said first and second side sections of said main component each include two tabs.

4. The corrugated box container of claim 3 , wherein said tabs on said first and second side sections of said main component are positioned on end portions of said side sections, with said end portions extending from sides of said side sections.

5. The corrugated box container of claim 4 , wherein when said tabs engage with said openings, said end portions are operable to wrap around a portion of said first and second side support components.

6. A corrugated box container comprising:

a main component including a base section and first and second side sections;

first and second side support components coupled to respective first and second side sections so as to reinforce said first and second side support sections; and

a cover component operable to be engaged with said main component or said first and second side support components,

wherein said main component and said cover component are operable to present a fully enclosed space within said box container, and

wherein said first and second side support components each include a central panel, and

wherein said central panels of said first and second side support components each include openings, and wherein said cover component includes tabs operable to engage with said openings so as to secure said cover component to said main component or to said first and second side support components.

7. The corrugated box container of claim 6 , wherein each central panel includes two openings and said cover component includes four tabs.

8. A method of making a corrugated box container, comprising:

forming a main component that includes a base section opposed on sides by a first side section and a second side section;

forming fold lines between said first side section and said base section and between said second side section and said base section; and

forming side support components capable of association with each of said first and second side sections of said main component to reinforce said side sections; and

forming a cover component operable to engage with said main component or said first and second side support components so as to fully enclose a space within said box container,

wherein said first and second side support components are formed such that each includes an inner panel and an outer panel separated by a central panel, and

wherein said inner panels of said first and second side support components are each formed with openings, and wherein said first and second side sections are formed with tabs, and further wherein said tabs are operable to engage with said openings so as to secure said first and second side support components with said first and second side sections respectively.

9. The method of claim 8 , wherein said box container is formed from corrugated paperboard material.

10. The method of claim 8 , wherein said inner panels of said first and second side support components are formed with two openings, and said first and second side sections of said main component are formed with two tabs.

11. The method of claim 10 , wherein said tabs of said first and second side sections of said main component are formed on end portions of said side sections, with end portions extending from sides of the side sections.

12. The method of claim 11 , wherein said tabs are formed to engage with said the openings, and said end portions are formed to wrap around sides of said first and second side support components.

13. A method of making a corrugated box container, comprising:

forming a main component that includes a base section opposed on sides by a first side section and a second side section;

forming fold lines between said first side section and said base section and between said second side section and said base section;

forming first and second side support components;

coupling said first and second side support components to respective first and second side sections so as to reinforce said side sections; and

forming a cover component operable to engage with said main component or said first and second side support components so as to enclose a space within said box container,

wherein said first and second side support components each include a central panel, and

wherein said central panels of said first and second side support components are formed with openings, and wherein said cover components are formed with tabs operable to engage with said openings so as to secure said cover component to said main component or to said first and second side support components.

14. The method of claim 13 , wherein each central panel is formed with two openings and said cover component is formed with four tabs.

15. A method of erecting a corrugated box container, comprising:

providing said box container in a knockdown configuration,

wherein said box container includes a main component having a base section opposed by first and second side sections, first and second side support components, and a cover component;

folding said first and second side sections until said side sections are generally perpendicular with said base section;

connecting said first and second side support components with said first and second side sections respectively, such that said support components are operable to reinforce said side sections;

connecting said cover component with said main component or with said first and second side support components so as to provide a fully enclosed space within said box container,

wherein said first and second side support components are formed such that each includes an inner panel and an outer panel separated by a central panel, and

wherein said inner panels of said first and second side support components are each formed with openings, and wherein said first and second side sections are formed with tabs, and further wherein said tabs are operable to engage with said openings so as to secure said first and second side support components with said first and second side sections respectively.

16. The method of claim 15 , wherein said box container is formed from corrugated paperboard material.

Assignments (3)
SECURITY INTEREST Recorded Oct 1, 2019
From: VANGUARD PACKAGING, LLC
To: TWIN BROOK CAPITAL PARTNERS, LLC, AS AGENT
Reel/Frame 050582/0499 →
CERTIFICATE OF CONVERSION Recorded Sep 26, 2019
From: VANGUARD PACKAGING, INC.
To: VANGUARD PACKAGING, LLC
Reel/Frame 050525/0763 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 21, 2013
From: FROST, JERRY RYAN
To: VANGUARD PACKAGING, INC.
Reel/Frame 031050/0636 →
Continuity (1)
Provisional Application 61677979 · Jul 31, 2012