Oil detection process and apparatus
A process for detecting oil or lubricant contamination in a manufactured product, the process comprising adding a fluorescent taggant to oils or lubricants contained in processing machinery for said product, conveying said product past an infrared detection apparatus, irradiating said product with infrared radiation from said detection apparatus as it passes the detection apparatus, and detecting infrared radiation emitted from said irradiated product.
1. A process for detecting oil or lubricant contamination in a manufactured consumer product, the process comprising:
adding a fluorescent taggant to oils or lubricants contained in processing machinery for said consumer product;
conveying said consumer product past an infrared detection apparatus;
irradiating said consumer product with infrared radiation from said detection apparatus as it passes the detection apparatus;
detecting infrared radiation emitted from said irradiated consumer product; and
removing the contaminated consumer product.
2. The process of claim 1 , wherein said taggant is a Stokes-shifting taggant, which absorbs infrared radiation at a first wavelength and fluoresces at a second wavelength, different from said first wavelength.
3. The process of claim 2 , wherein said first wavelength is about 805 nanometers and said second wavelength is about 840 nanometers.
4. The process of claim 1 , wherein said consumer product is a cigarette rod which is wrapped in paper.
5. The process of claim 1 , wherein said consumer product is a food product.
6. The process of claim 1 , wherein the taggant is oil soluble.
7. The process of claim 6 , wherein the taggant is an Indocyanine Green complex.
8. The process of claim 1 , wherein the taggant is added to said oils or lubricants at a concentration of between about 10 ppm and 100 ppm.
9. The process of claim 6 , wherein the taggant is added to said oils or lubricants at a concentration of about 50 ppm.
10. The process of claim 1 , wherein said detection step is conducted at a speed of about 2,000 feet per minute or more.
11. The process of claim 10 , wherein said detection step is conducted at a speed of about 4,000 feet per minute or more.
12. The process of claim 1 , wherein said manufactured consumer product is a tobacco product and said processing machinery is tobacco processing machinery.
13. The process of claim 12 , wherein said taggant is a Stokes-shifting taggant, which absorbs infrared radiation at a first wavelength and fluoresces at a second wavelength, different from said first wavelength.
14. The process of claim 13 , wherein said first wavelength is about 805 nanometers and said second wavelength is about 840 nanometers.
15. The process of claim 12 , wherein said tobacco product is a cigarette rod wrapped in paper.
16. The process of claim 12 , wherein said tobacco product is a processed tobacco and said infrared detection device is located upstream of a packaging process.
17. The process of claim 12 , wherein the taggant is oil soluble.
18. The process of claim 17 , wherein the taggant is an Indocyanine Green complex.
19. The process of claim 12 , wherein the taggant is added to said oils or lubricants at a concentration of between about 10 ppm and 100 ppm.
20. The process of claim 19 , wherein the taggant is added to said oils or lubricants at a concentration of about 50 ppm.
21. The process of claim 12 , wherein a detection level of said tagged oils or lubricants is less than about 10 microliters.
22. The process of claim 21 , wherein a detection level of said tagged oils or lubricants is less than about 1 microliter.
23. The process of claim 12 , wherein different fluorescent taggants are added to the oils or lubricants in different tobacco processing machinery.
24. The process of claim 12 , further comprising rejecting said tobacco product when said measuring indicates the presence of said taggant.
25. The process of claim 12 , wherein said detection step is conducted at a speed of about 2,000 feet per minute or more.
26. The process of claim 25 , wherein said detection step is conducted at a speed of about 4,000 feet per minute or more.
27. A process for detecting oil or lubricant contamination in a consumer product produced by a manufacturing operation and/or processing operation, comprising:
adding a first taggant to an oil or lubricant of a first machine of the operation;
irradiating the consumer product and detecting radiation emitted from the product responsive thereto,
wherein the first taggant is soluble or dispersible in the oil or lubricant and is a Stokes-shifting taggant, which absorbs radiation at a first wavelength and emits radiation at a second wavelength, different from said first wavelength; and
removing the contaminated consumer product from the manufacturing and/or processing operation.
28. The process of claim 27 , wherein the operation includes preparing a raw material for shipping.
29. The process of claim 27 , wherein the operation includes a packaging machine.
30. The process of claim 27 , further comprising the steps of irradiating the consumer product with infrared radiation from a detection apparatus as it passes the detection apparatus; and detecting infrared radiation emitted from the irradiated consumer product.
31. The process of claim 27 , further comprising the step of adding a second taggant to a lubricant of a second machine of the operation, wherein said detecting step further includes distinguishing the first taggant from the second taggant so as to discern the source of lubricant contamination.