Lighting devices
Improved lighting devices, such as non-rechargeable and rechargeable flashlights, having simplified designs with fewer component parts are described. A focusing feature is described where the light source is held stationary and the reflector is moved through the engagement of threads and/or teeth arrangement. An improved reflector that avoids regions of increased thickness to reduce or avoid distortion caused by sink is also described.
1. A flashlight, comprising:
a housing having a set of threads;
a head assembly including a spinal nut that includes another set of threads that engage the set of threads when the head assembly is coupled to the housing;
an LED light source module fixedly held by a heat sink fixedly held by the housing;
a switch assembly; and
a power source;
wherein the heat sink, the switch assembly and the power source are part of an electrical circuit when the LED light source module emits light; and
wherein the light provided by the LED light source module may be varied by rotating the head assembly relative to the housing while the heat sink, the switch assembly and the power source remain stationary.
2. The flashlight of claim 1 , wherein the head assembly includes a reflector that engages the spiral nut, so that the reflector axially movers relative to the light source when the head assembly is rotated relative to the housing.
3. The flashlight of claim 1 , wherein the reflector and spiral nut engage each other through a tooth and notch arrangement.
4. The flashlight of claim 1 , wherein the housing is a barrel and the heat sink is press fit into a forward portion of the barrel.
5. The flashlight of claim 4 , wherein the barrel is comprised of aluminum and the heat sink conducts heat away from the LED light source module to the barrel.
6. The flashlight of claim 5 , wherein there is no thermal interface between the heat sink and the LED light source module except for thermal interfaces existing between the barrel and the heat sink and between the heat sink and the LED light source module.
7. The flashlight of claim 6 , wherein the LED light source module is press fit into the heat sink.
8. The flashlight of claim 4 , wherein the LED light source module is press fit into the heat sink.
9. The flashlight of claim 4 , wherein the heat sink holds the LED light source module in a stationary position at or near a forward end of the barrel.
10. The flashlight of claim 4 , wherein the heat sink forms a ground path by contacting a housing of the LED light source module and a ground contact of the switch assembly.