IP Library Granted Patent US 9,299,836
Granted Patent B2
US 9,299,836 · App. 14/626,211 · Granted Mar 29, 2016

Semiconductor devices including multilayer source/drain stressors and methods of manufacturing the same

Inventors: Dong Hyuk Kim (Seongnam-si, KR); Hoi Sung Chung (Hwaseong-si, KR); Dongsuk Shin (Yongin-si, KR); Naein Lee (Seoul, KR)
Assignee: Samsung Electronics Co, Ltd.
H01L29/7833H01L29/045H01L29/0847H01L29/165H01L29/66477H01L29/66636H01L29/7834H01L29/7848
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Quick Facts
Patent No.
US 9,299,836
App. No.
14/626,211
Granted
Mar 29, 2016
Kind
B2
Abstract

A semiconductor device including source drain stressors and methods of manufacturing the same are provided. The methods may include forming a recess region in the substrate at a side of a gate pattern, and an inner surface of the recess region may include a first surface of a (100) crystal plane and a second surface of one of {111} crystal planes. The method may further include performing a first selective epitaxial growth (SEG) process to form a base epitaxial pattern on the inner surface of the recess region at a process pressure in a range of about 50 Torr to about 300 Torr. The method may also include performing a second selective epitaxial growth (SEG) process to form a bulk epitaxial pattern on the base epitaxial pattern.

Claims (14)

1. A semiconductor device comprising:

a substrate comprising a first semiconductor element;

a gate pattern on the substrate;

a base epitaxial pattern on an inner surface of a recess region in the substrate at a side of the gate pattern, the inner surface of the recess region including a first surface defining a bottom surface of the recess region and a second surface defining a sidewall surface of the recess region, and the base epitaxial pattern comprising a second semiconductor element different from the first semiconductor element;

a bulk epitaxial pattern on the base epitaxial pattern, the bulk epitaxial pattern comprising the second semiconductor element; and

a buffer epitaxial pattern between the base epitaxial pattern and the bulk epitaxial pattern, the buffer epitaxial pattern comprising the second semiconductor element,

wherein the base epitaxial pattern has a first thickness on the first surface and a second thickness on the second surface, wherein the buffer epitaxial pattern has a third thickness on the first surface and a fourth thickness on the second surface, and wherein a ratio of the fourth thickness to the third thickness of the buffer epitaxial pattern is less than a ratio of the second thickness to the first thickness of the base epitaxial pattern.

2. The semiconductor device of claim 1 , wherein the first surface is a (100) crystal plane, and wherein the second surface is one of {111} crystal planes.

3. The semiconductor device of claim 2 , wherein the ratio of the second thickness to the first thickness of the base epitaxial pattern is in a range of about ¾ to about 1.

4. The semiconductor device of claim 1 , wherein the substrate comprises first dopants of a first conductivity type and the bulk epitaxial pattern comprises second dopants of a second conductivity type that is different from the first conductivity, and wherein the base epitaxial pattern is free of the second dopants.

5. The semiconductor device of claim 1 , wherein the base epitaxial pattern is formed at a process pressure in a range of about 50 Torr to about 300 Torr.

6. The semiconductor device of claim 1 , wherein the recess region comprises an undercut region tapered toward a region under the gate pattern.

7. The semiconductor device of claim 1 , wherein a second semiconductor element concentration in the buffer epitaxial pattern is less than a second semiconductor element concentration in the bulk epitaxial pattern and is greater than a second semiconductor element concentration in the base epitaxial pattern.

8. The semiconductor device of claim 7 , wherein the substrate comprises first dopants of a first conductivity type, the bulk epitaxial pattern and the buffer epitaxial pattern comprise second dopants of a second conductivity type different from the first conductivity type, wherein a second dopant concentration in the buffer epitaxial pattern is less than a second dopant concentration in the bulk epitaxial pattern, and wherein the base epitaxial pattern is free of the second dopants or a second dopant concentration in the base epitaxial pattern is less than the second dopant concentration in the buffer epitaxial pattern.

Priority Claims (1)
KR 10-2012-0105825 · Sep 24, 2012 · national
Continuity (2)
Continuation 13949303 · Jul 24, 2013
Related Publication 20150179795A1 · Jun 25, 2015