IP Library Granted Patent US 9,352,298
Granted Patent B2
US 9,352,298 · App. 13/994,495 · Granted May 31, 2016

Method for producing polymer particles, and polymer particles

Inventors: Satoshi Nakamura (Minato-ku, JP); Tetsuo Fukuta (Minato-ku, JP); Kazuhiro Ikkyu (Minato-ku, JP); Yu Otani (Minato-ku, JP); Hiroshi Kawai (Minato-ku, JP)
Assignee: JSR CORPORATION
B01J20/281B01J20/267B01J20/285C08B1/003C08B15/10C08B37/003C08B37/0018C08B37/0021C08B37/0039C08J3/16C08J3/24C08L1/02C08L1/28C08L5/00C08L5/02C08L5/08C08L5/12C08J2301/02Y02P20/542
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Quick Facts
Patent No.
US 9,352,298
App. No.
13/994,495
Granted
May 31, 2016
Kind
B2
Abstract

Provided are polymer particles which can be used at a high flow rate when used as a filler for chromatography, that is, has excellent resistance flow rate appropriate for processing in large quantities, and also has a high binding capacity for target molecules such as proteins when an appropriate ligand is contained in the particles, and a method for producing the polymer particles; specifically, crosslinked polymer particles and a method for producing the crosslinked polymer particles, polysaccharide composite particles and a method for producing the polysaccharide composite particles, a filler for chromatography using the polymer particles, and an adsorbent for antibody purification. Disclosed are: A. a method for producing polysaccharide composite particles, the method including the following steps (1) to (3): (1) a step of preparing a polysaccharide solution, in which two or more kinds of polysaccharides are dissolved in an ionic liquid; (2) a step of preparing a droplet dispersion liquid of the polysaccharide solution, in which liquid droplets of the polysaccharide solution are dispersed in an organic solvent having low compatibility with the ionic liquid; and (3) a coagulation step in which a composite of the polysaccharides are coagulated to obtain the polysaccharide composite particles; and B. a method for producing a crosslinked polymer particle, the method including a step of allowing a polymer dissolved in an ionic liquid, to react with a crosslinking agent while the polymer is subjected to droplet dispersion in an organic solvent having low compatibility with the ionic liquid.

Claims (36)

1. A method for producing a polysaccharide composite particle, the method comprising:

dissolving two or more kinds of polysaccharides in an ionic liquid, thereby preparing a polysaccharide solution;

dispersing liquid droplets of the polysaccharide solution in an organic solvent having low compatibility with the ionic liquid, thereby preparing a droplet dispersion liquid of the polysaccharide solution; and

coagulating a composite of the polysaccharides, thereby obtaining the polysaccharide composite particle.

2. The method according to claim 1 , wherein the polysaccharides are two or more selected from the group consisting of cellulose, agarose, pullulan, and dextran.

3. The method according to claim 1 , wherein at least one of the polysaccharides is cellulose.

4. The method according to claim 1 , wherein the ionic liquid is an alkylimidazolium salt.

5. The method according to claim 1 , wherein the ionic liquid is 1-ethyl-3-methylimidazolium acetate, 1-butyl-3-methylimidazolium chloride, or a mixture thereof.

6. The method according to claim 1 , wherein the dispersing is carried out by mixing a solution comprising the organic solvent and an oleophilic polymer, with the polysaccharide solution.

7. A polysaccharide composite particle produced by the method according to claim 1 .

8. The polysaccharide composite particle according to claim 7 , wherein a linear flow rate at a column pressure of 0.4 MPa, when polysaccharide composite particles are packed in a column with an inner diameter of 0.5 cm to a height of 20.0 cm and water at 25° C. is allowed to flow through, is from 1600 cm/hour to 6000 cm/hour.

9. A filler; comprising:

the polysaccharide composite particle according to claim 7 ,

wherein the filler is suitable for chromatography.

10. An adsorbent comprising:

the polysaccharide composite particle according to claim 7 ,

wherein the adsorbent is suitable for purifying an antibody.

11. The adsorbent according to claim 10 , wherein the adsorbent comprises Protein A as an affinity ligand.

12. A method for producing a crosslinked polymer particle, the method comprising:

allowing a polymer dissolved in an ionic liquid, thereby reacting with a crosslinking agent while subjecting the polymer to droplet dispersion in an organic solvent having low compatibility with the ionic liquid.

13. The method according to claim 12 , further comprising:

adding a medium to a dispersion liquid,

wherein the medium is compatible with the ionic liquid and does not substantially dissolve the polymer to coagulate liquid droplets.

14. The method according to claim 12 , wherein the polymer is at least one member selected from the group consisting of a polysaccharide and a derivative thereof.

15. The method according to claim 14 , wherein the polysaccharide is at least one member selected from the group consisting of cellulose, agarose, chitosan, dextran, pullulan, and a derivative thereof.

16. The method according to claim 15 , wherein the polysaccharide comprises at least cellulose or a derivative thereof.

17. The method according to claim 12 , wherein the crosslinking agent is at least one member selected from the group consisting of a halohydrin, a bisepoxide, a polyepoxide, and divinylsulfone.

18. A crosslinked polymer particle produced by the method according to claim 12 .

19. The crosslinked polymer particle according to claim 18 , wherein a linear flow rate at a column pressure of 0.4 MPa, when crosslinked polymer particles are packed in a column with an inner diameter of 0.5 cm to a height of 20.0 cm and water at 25° C. is allowed to flow through, is from 1600 cm/hour to 6000 cm/hour.

20. A filler, comprising:

the crosslinked polymer particle according to claim 18 ,

wherein the filler is suitable for chromatography.

21. An adsorbent, comprising:

the crosslinked polymer particle according to claim 18 ,

wherein the adsorbent is suitable for purifying an antibody.

22. The adsorbent according to claim 21 , wherein the adsorbent comprises Protein A as an affinity ligand.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 3, 2026
From: MERCK LIFE SCIENCE KGAA
To: MERCK PATENT GMBH
Reel/Frame 074837/0686 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 17, 2026
From: JSR CORPORATION
To: MERCK LIFE SCIENCE KGAA
Reel/Frame 074403/0101 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 14, 2013
From: NAKAMURA, SATOSHI; FUKUTA, TETSUO; IKKYU, KAZUHIRO; OTANI, YU; KAWAI, HIROSHI
To: JSR CORPORATION
Reel/Frame 031005/0747 →
Priority Claims (2)
JP 2010-278513 · Dec 14, 2010 · national
JP 2010-278514 · Dec 14, 2010 · national
Continuity (1)
Related Publication 20130316892A1 · Nov 28, 2013