IP Library › Granted Patent US 9,364,782
Granted Patent B1
US 9,364,782 · App. 14/605,557 · Granted Jun 14, 2016

Separation of gases using GME framework type zeolites

Inventors: Dan Xie (Richmond, CA); Howard Steven Lacheen (Richmond, CA)
Assignee: Chevron U.S.A. Inc.
B01D53/02B01D53/047B01D53/0462B01D53/228B01D71/028C10L3/104B01D2253/1085B01D2257/504C10L2290/542
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Quick Facts
Patent No.
US 9,364,782
App. No.
14/605,557
Granted
Jun 14, 2016
Kind
B1
Abstract

The present disclosure relates to the selective separation of carbon dioxide (CO 2 ) from multi-component gas feedstreams containing CO 2 utilizing a GME framework type zeolite substantially free of non-GME framework type material.

Claims (22)

1. A process for selectively separating carbon dioxide (CO 2 ) from a multi-component gas feedstream comprising CO 2 and at least one other gas component, the process comprising:

(a) contacting the feedstream with an adsorbent comprising an organotemplate-free GME framework type zeolite substantially free of non-GME framework type material, wherein the GME framework type zeolite is non-calcined and has a composition, in the non-calcined and anhydrous state, in terms of mole ratios, as follows:

x Na 2 O:Al 2 O 3 :y SiO 2

in which 0<x≦1; and y has a value from 3 to 8; and

wherein the GME framework type zeolite is synthesized by a method comprising the steps of:

(i) preparing an organotemplate-free reaction mixture containing a FAU framework type zeolite, at least one source of sodium ions, hydroxide ions, and water; and

(ii) subjecting the reaction mixture to crystallization conditions sufficient to form crystals of the GME framework type zeolite; and

(b) adsorbing at least a portion of the CO 2 in the adsorbent, thereby producing a CO 2 -lean product gas stream, wherein the CO 2 -lean product gas stream has a lower concentration of CO 2 than the feedstream.

2. The process of claim 1 , wherein the process is a pressure swing adsorption process or a temperature swing adsorption process.

3. The process of claim 1 , wherein the feedstream is a natural gas, a flue gas or an organically-derived gas stream selected from a landfill produced gas and a biogenically produced gas.

4. The process of claim 1 , wherein the feedstream has a CO 2 content of at least 10 vol. % and the CO 2 -lean product stream has a CO 2 content of less than 5 vol. %.

5. The process of claim 1 , further comprising desorbing at least a portion of the CO 2 in the adsorbent, thereby producing a CO 2 -rich product gas stream, wherein the CO 2 -rich product gas stream has a higher concentration of CO 2 than the feedstream.

6. A process for selectively separating carbon dioxide (CO 2 ) from a multi-component gas feedstream comprising CO 2 and at least one other gas component, the process comprising:

contacting a first side of a membrane comprising an organotemplate-free GME framework type zeolite substantially free of non-GME framework type material to produce a permeate gas mixture on a second side of the membrane and a retentate gas mixture on the first side of the membrane, wherein the permeate gas mixture has a higher concentration of CO 2 than the feedstream and the retentate gas mixture has a lower concentration of CO 2 than the feedstream,

wherein the GME framework type zeolite is non-calcined and has a composition, in the non-calcined and anhydrous state, in terms of mole ratios, as follows:

x Na 2 O:Al 2 O 3 :y SiO 2

in which 0<x≦1; and y has a value from 3 to 8; and

wherein the GME framework type zeolite is synthesized by a method comprising the steps of:

(i) preparing an organotemplate-free reaction mixture containing a FAU framework type zeolite, at least one source of sodium ions, hydroxide ions, and water; and

(ii) subjecting the reaction mixture to crystallization conditions sufficient to form crystals of the GME framework type zeolite.

7. The process of claim 6 , wherein the feedstream is a natural gas, a flue gas or an organically-derived gas stream selected from a landfill produced gas and a biogenically produced gas.

8. The process of claim 6 , wherein the membrane is a mixed matrix membrane.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 30, 2015
From: XIE, DAN; LACHEEN, HOWARD STEVEN
To: CHEVRON U.S.A. INC.
Reel/Frame 034852/0335 →