Estolide compositions exhibiting superior high-performance properties
Compounds and compositions, including engine oils and lubricant formulations comprising at least one estolide compound. Exemplary compositions comprise an estolide base oil and an additive package.
1. A composition comprising:
(i) about 30% to about 40% by weight of an estolide base oil having a kinematic viscosity from about 5 to about 10 cSt at 100° C., said estolide base oil comprising at least one estolide compound selected from compounds of Formula I:
wherein
x is, independently for each occurrence, an integer selected from 7 and 8;
y is, independently for each occurrence, an integer selected from 7 and 8;
n is an integer selected from 0, 1, and 2;
R 1 is an optionally substituted C 1 to C 22 alkyl that is saturated and unbranched; and
R 2 is an optionally substituted C 1 to C 22 alkyl that is saturated and branched,
wherein each fatty acid chain residue is unsubstituted;
(ii) about 40% to about 55% by weight of at least one synthetic hydrocarbon oil or semi-synthetic hydrocarbon oil;
(iii) about 5% to about 15% of at least one calcium sulfonate detergent inhibitor;
(iv) at least one antioxidant; and
(v) at least 1% by weight of at least one styrene-type viscosity modifier,
wherein the composition exhibits a wear rating of 60 μm or less, and a viscosity increase of 150% or less at 40° C., when tested according to ASTM Method 7320,
wherein the estolide base oil has an iodine value of less than 10 cg/g,
and wherein the composition has a bio-based content of at least 25% by weight when tested according to ASTM Method D6866.
2. The composition according to claim 1 , comprising
30 to 40% by weight of the estolide base oil;
5 to 15% by weight of the at least one detergent inhibitor;
at least 0.1% by weight of the at least one antioxidant; and
2 to 5% by weight of at least one viscosity modifier; and
40 to 55% by weight of the at least one non-estolide base oil.
3. The composition according to claim 1 , wherein the bio-based content of at least 25% by weight of the composition is derived from the estolide base oil.
4. The composition according to claim 1 , wherein the composition exhibits a weighted piston deposit rating of at least 7 when tested according to ASTM Method 7320.
5. The composition according to claim 1 , wherein the at least one viscosity modifier comprises a styrene-diene type polymer.
6. The composition according to claim 1 , wherein the at least one detergent inhibitor comprises an overbased calcium sulfonate.
7. The composition according to claim 1 , wherein the at least one non-estolide base oil is a semi-synthetic oil comprising a Group III oil.
8. The composition according to claim 1 , wherein the estolide base oil has an iodine value of less than 5 cg/g.
9. The composition according to claim 1 , wherein the estolide base oil comprises about 35% by weight of the composition.
10. The composition according to claim 1 , wherein the composition exhibits a wear rating of 0 to 30 μm or less when tested according to ASTM Method 7320.
11. The composition according to claim 1 , wherein the composition exhibits a viscosity increase of 5 to 100% at 40° C. when tested according to ASTM Method 7320.
12. The composition according to claim 2 , wherein the at least one antioxidant comprises 0.1 to 2% by weight of the composition.