IP Library Granted Patent US 9,399,321
Granted Patent B2
US 9,399,321 · App. 13/318,748 · Granted Jul 26, 2016

Method and apparatus for producing three-dimensional objects

Inventor: Ulric Ljungblad (Mölndal, SE)
Assignee: Arcam AB
B29C67/0077B22F3/004B22F3/1055B22F2003/1056B22F2998/00B22F2999/00Y02P10/295
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Quick Facts
Patent No.
US 9,399,321
App. No.
13/318,748
Granted
Jul 26, 2016
Kind
B2
Abstract

The invention concerns a method for producing three-dimensional objects ( 6 ) layer by layer using a powdery material ( 7 ) which can be solidified by irradiating it with a high-energy beam ( 4 ), said method comprising the steps of: applying a first layer of powdery material onto a working area ( 5 ); solidifying a part of said first layer by irradiating it with a high-energy beam; and applying a second layer ( 8 ) of powdery material onto the first, partly solidified layer. The invention is characterized in that the method comprises the step of: determining a rate at which the temperature of the second layer ( 8 ) increases after application onto the first layer. The invention also concerns an apparatus configured to operate according to the above method.

Claims (16)

1. Method for producing three-dimensional objects ( 6 ) layer by layer using a powdery material ( 7 ) which can be solidified by irradiating it with a high-energy beam ( 4 ), said method comprising the steps of;

applying a first layer of powdery material onto a working area ( 5 );

solidifying a part of said first layer by irradiating it with a high-energy beam;

applying a second layer ( 8 ) of powdery material onto the first, partly solidified layer;

determining a rate at which the temperature of the second layer ( 8 ) increases after application onto the first layer; and

determining a layer thickness of the second layer based upon the determined rate at which the temperature of the second layer ( 8 ) increases after application onto the first layer,

wherein:

the step of determining the layer thickness of the second layer involves performing a plurality of sequential temperature measurements before the second layer ( 8 ) reaches a maximum temperature (T 1 ); and

the maximum temperature (T 1 ) represents a point in time at which a rate that heat is conducted from the first layer equals a rate that heat is radiated away from an upper surface of the second layer ( 8 ), such that upon reaching the maximum temperature (T 1 ), the temperature of the second layer ( 8 ) is no longer increasing.

2. Method according to claim 1 , further comprising the step of measuring a temperature in at least one position of said second layer ( 8 ) using a temperature sensing device ( 14 ).

3. Method according to claim 2 , wherein the step of performing the plurality of sequential temperature measurements occurs in the same at least one position of said second layer ( 8 ).

4. Method according to claim 2 , further comprising the step of fitting a mathematical function to data obtained from said plurality of sequential temperature measurements.

5. Method according to claim 2 , wherein the step of measuring a temperature in at least one position of said second layer ( 8 ) comprises measuring the temperature in a plurality of positions of said second layer ( 8 ), wherein said plurality of positions are distributed over the second layer ( 8 ).

6. Method according to claim 2 , wherein the temperature sensing device is a thermographic camera ( 14 ).

7. Method according to claim 6 , wherein the thermographic camera ( 14 ) is directed towards an upper surface of the second layer ( 8 ).

8. Method according to claim 1 , further comprising the step of comparing the determined temperature increase rate with at least one reference value.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 14, 2011
From: LJUNGBLAD, ULRIC
To: ARCAM AB
Reel/Frame 027222/0533 →
Continuity (1)
Related Publication 20120100031A1 · Apr 26, 2012