Method for controlling the process parameters of a glass forming machine
In a method for controlling the process parameters of a machine for producing hollow glass articles, the shape of the produced hollow glass article is measured online by means of at least one camera immediately after its shaping. Deviations from a reference shape are detected, and these deviations are used as the basis of the control. The control is a storage medium that contains a mechanical model describing the functional correlation between a certain pattern of a deformation of the hollow glass article and an adjustment of process parameters. An intervention in the adjustments of process parameters is carried out in accordance with the type of deformation detected.
1. A method for shaping hollow glass articles from droplets of molten glass in a glass shaping machine, comprising:
producing a blank in a blank-molding process;
transferring said blank to a finish-molding process;
producing a finished product from said blank in the finish-molding process;
transferring said finished product to a dead plate;
cooling said finished product on the dead plate in a cooling process;
transferring said finished product from said dead plate into an annealing furnace via a conveyor belt for an annealing process,
wherein all process parameters of the blank-molding process, the finish-molding process, the cooling process and the annealing process are adjustable;
providing at least one camera arranged stationary;
providing a storage medium that comprises a mechanical model, said mechanical model describing a functional correlation between values of the process parameters and shape-related changes of the produced hollow glass article;
controlling the process parameters of said method, wherein said controlling comprises measuring a shape and mass distribution of a produced hollow glass article online via said at least one camera immediately after shaping of said produced hollow glass article, wherein said hollow glass article stands on a conveyor belt during said measurement, wherein deviations from a reference shape are detected, wherein said deviations include geometric distortions and drunkenness errors, wherein said controlling the process parameters is based on said deviations that are detected and based on the mechanical model depending on the type of deformation detected;
performing an intervention in adjustments of all process parameters according to the type of deformation detected.
2. The method according to claim 1 , further comprising the step of recording an IR image and an optical image of the produced hollow glass article, wherein said IR image is used as the basis of the step of controlling.
3. The method according to claim 1 , comprising carrying out an incremental approximation of the adjustment of at least one of said process parameter to an optimal value and compensating detected deviations of the shape of the hollow glass article by readjusting the adjustments of other process parameters.
4. The method according to claim 3 , further comprising maximizing a number of shear cuts per unit time of the shaping process.