IP Library Granted Patent US 9,427,722
Granted Patent B2
US 9,427,722 · App. 14/515,900 · Granted Aug 30, 2016

Metal-organic frameworks for oxygen storage and air separation

Inventors: Mitchell Hugh Weston (Chicago, IL); Patrick Fuller (Chicago, IL); Paul Wai-Man Siu (Evanston, IL)
Assignee: NUMAT TECHNOLOGIES, INC.
B01J20/223B01D53/02B01D53/047B01J20/226B01J20/2803B01J20/2808B01J20/28066B01J20/28069B01J20/28076B01D2253/204B01D2256/10B01D2256/12B01D2256/18B01D2259/4525
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Quick Facts
Patent No.
US 9,427,722
App. No.
14/515,900
Granted
Aug 30, 2016
Kind
B2
Abstract

Adsorption systems providing a capacity of at least 200 g/L for oxygen-containing mixtures, or an oxygen-nitrogen selectivity of at least 1.4:1 or at least 1:2 with an adsorbed capacity of at least 0.6 mmol/g at 4 bar and 22° C.

Claims (24)

1. A method of using a metal-organic framework (MOF) comprising a coordination product of at least one metal ion and at least one multidentate organic ligand, comprising:

loading an adsorption vessel with MOF;

charging the MOF with oxygen gas or oxygen-containing gaseous mixtures; and

storing the oxygen gas or oxygen-containing gaseous mixtures in the MOF,

wherein the MOF provides an oxygen capacity of at least 200 g/L at 140 bar and 22° C.

2. The method of claim 1 , wherein the MOF exhibits a gravimetric surface area between 600 and 14,500 m 2 /g, a pore volume between 1 and 3 cc/g and an average micropore size between 2 Å and 25 Å.

3. The method of claim 1 , wherein the MOF comprises a gravimetric surface area between 600 and 7,000 m 2 /g, a pore volume between 0.44 and 4.4 cc/g and an average micropore size between 5 Å and 25 Å.

4. The method of claim 1 , wherein the capacity of oxygen at 2,000 psi and 22° C. is between 200 and 650 g/L.

5. The method of claim 1 , wherein the capacity of oxygen at 2,000 psi and 22° C. is between 200 and 375 g/L.

6. The method of claim 1 , wherein the MOF is mechanically formed into a shape having a diameter between 0.1 and 10 mm.

7. A method of using a metal-organic framework (MOF) comprising coordination product of at least one metal ion and at least one multidentate organic ligand, comprising: loading an adsorption vessel with MOF, charging said vessel with a mixed-component air stream at high pressure and discharging the air stream from said vessel at a lower pressure, wherein the MOF provides an oxygen-nitrogen selectivity of at least 1.4:1 or at least 1:2 at 4 bar at 22° C.

8. The method of claim 7 , wherein the metal ion is selected from Co 2+ , Fe 2+ , Ni 2+ , Cu 2+ , Zr 4+ , Mn 3+ , Mg 2+ , and combinations thereof.

9. The method of claim 7 , wherein the MOF exhibits a gravimetric surface area between 600 and 14,500 m 2 /g, a pore volume between 1 and 3 cc/g, and an average micropore size between 2 Å and 25 Å.

10. The method of claim 7 , wherein the MOF comprises a gravimetric surface area between 600 and 7,000 m 2 /g, a pore volume between 0.44 and 4.4 cc/g, and an average micropore size between 5 Å and 25 Å.

11. The method of claim 7 , wherein the MOF contains charged anions and cations distributed throughout the MOF.

12. The method of claim 7 , wherein the MOF is formed into a shape through the use of a binder or embedded into a macroporous scaffold, having a macropore distribution of 500 Å to 10,000 Å.

13. The method of claim 7 , wherein the oxygen recovery is greater than 30% at 90% purity.

14. The method of claim 7 , wherein the oxygen recovery is greater than 40% at 90% purity.

15. The method of claim 7 , wherein the target oxygen flow rate is 0.10-10,000 SLPM and the target oxygen purity is 88-95%.

16. The method of claim 7 , where the feed is pressurized to 15-60 psig.

17. The method of claim 7 , where the desired product gas is nitrogen.

18. The method of claim 7 , wherein the desired product gas is argon.

19. The method of claim 18 , wherein the method comprises a first stage comprising adsorbing one of nitrogen or oxygen in a first MOF in a first vessel followed by second stage of adsorbing the other of nitrogen or oxygen in a second MOF in a second vessel.

20. The method of claim 7 , further comprising storing the air stream in the MOF.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 31, 2016
From: WESTON, MITCHELL HUGH; FULLER, PATRICK; SIU, PAUL WAI-MAN
To: NUMAT TECHNOLOGIES, INC.
Reel/Frame 038753/0437 →
Continuity (2)
Provisional Application 61891672 · Oct 16, 2013
Related Publication 20150105250A1 · Apr 16, 2015