IP Library Granted Patent US 9,434,898
Granted Patent B2
US 9,434,898 · App. 13/548,871 · Granted Sep 6, 2016

Algal lipid compositions and methods of preparing and utilizing the same

Inventors: Kyle A. Raney (Winchester, KY); Rebecca A. Timmons (Lexington, KY)
Assignee: Alltech, Inc.
C10L1/026C11B1/00C12N1/12C12P7/64C12P7/6463C10L2200/0476C10L2200/0484Y02E50/13
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Quick Facts
Patent No.
US 9,434,898
App. No.
13/548,871
Granted
Sep 6, 2016
Kind
B2
Abstract

This invention relates to compositions comprising high lipid content algae and methods of making and utilizing the same. In particular, the invention relates to high lipid content algae biomass and algal lipid materials derived from the same, methods of making the same, as well as to biofuels (e.g., biodiesel) and dietary compositions (e.g., animal feeds) comprising or made from the same. Compositions and methods of the invention find use in a variety of applications including biofuel, dietary (e.g., human and animal nutrition), therapeutic as well as research applications.

Claims (24)

1. A process of making an algal biomass comprising at least 67% total fat comprising culturing an algae in two or more types of culture medium sequentially, and wherein said culturing comprises:

culturing the algae in a culture medium comprising a carbon source, yeast extract, a magnesium source, and a calcium source; and subsequently, culturing the algae in a culture medium comprising a carbon source, a yeast extract, a nitrogen source, a phosphate source, a magnesium source, a calcium source, and 4 g/L or less of sodium chloride, wherein the nitrogen and phosphate are in a ratio of 50:1 to 4:1, and wherein the type of algae is selected from the group consisting of Thraustochytrium, Schizochytrium, and Aurantiochytrium.

2. The process of claim 1 , wherein one culture medium of the two or more types of culture medium contains 50 g/L of a carbon source, 7.5 g/L yeast extract, 0.15 g/L magnesium sulfate, 0.15 g/L calcium chloride and 0.15 g/L magnesium chloride.

3. The process of claim 2 , wherein the carbon source is a sugar.

4. The process of claim 3 , wherein the sugar is glucose.

5. The process of claim 1 , wherein one culture medium of the two or more culture medium contains 50 g/L of a carbon source, 7.5 g/L yeast extract, 4.0 g/L magnesium sulfate, 1 g/L urea, 2 g/L calcium chloride, 2 g/L magnesium chloride and 0.25 g/L monopotassium phosphate.

6. The process of claim 5 , wherein the carbon source is a sugar.

7. The process of claim 1 , wherein one culture medium of the two or more culture medium contains a carbon source, yeast extract and sea salt.

8. The process of claim 7 , wherein the carbon source is a sugar.

9. The process of claim 8 , wherein the sugar is glucose.

10. The process of claim 1 , further comprising culturing the algae in a culture medium containing glucose, yeast extract and sea salt prior to the culturing in the culture medium comprising a carbon source, yeast extract, a magnesium source, and a calcium source.

11. The process of claim 1 , wherein the culture medium comprising a carbon source, a yeast extract, a nitrogen source, a phosphate source, a magnesium source, a calcium source, and 4 g/L or less of sodium chloride, wherein the nitrogen and phosphate are in a ratio of 50:1 to 4:1 is supplemented with a fed-batch feed.

12. The process of claim 11 , wherein the fed-batch feed comprises urea and monopotassium phosphate.

13. The process of claim 11 , wherein the algal biomass is harvested from the culture medium between 12-24 hours after cessation of the fed-batch process.

14. The process of claim 13 , wherein the algal biomass is harvested from the culture medium after all of the nutrients have been removed/consumed from the medium.

15. The process of claim 13 , wherein the algal biomass is harvested via centrifugation of the culture medium comprising the algal biomass.

16. The process of claim 15 , wherein the culture medium is chilled prior to harvesting the algal biomass.

17. The process of claim 16 , wherein the culture medium is chilled to between about 5 and 25° C.

18. The process of claim 1 , wherein the algae is Schizochytrium limacinum.

19. The process of claim 10 , wherein the culture medium contains 50 g/L glucose, about 10 g/L yeast extract and about 4 g/L sea salt.

20. The process of claim 1 , wherein the culture conditions comprise running the algae culture at 30° C. under airflow and agitation conditions so as to maintain dissolved oxygen at 10%.

21. The process of claim 1 , wherein algae are cultured under sterile conditions.

22. The process of claim 1 , wherein the culture medium comprising a carbon source, a yeast extract, a nitrogen source, a phosphate source, a magnesium source, a calcium source, and 4 g/L or less of sodium chloride, wherein nitrogen and phosphate are in a ratio of 50:1 to 4:1, has magnesium and calcium in a ratio of 4.5:1 to 1:1.

23. The process of claim 1 , wherein the nitrogen source is at least one of urea, peptone, malt extract, meat extract, casamino acid, corn steep liquor, sodium glutamate, ammonium acetate, ammonium sulfate, ammonium chloride, or ammonium nitrate.

Assignments (7)
SECOND LIEN PATENT SECURITY AGREEMENT Recorded Nov 14, 2024
From: ALLTECH, INC.; RIDLEY USA INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 069357/0281 →
PATENT SECURITY AGREEMENT Recorded Dec 1, 2021
From: ALLTECH, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 058292/0934 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS (5) Recorded Nov 30, 2021
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
To: ALLTECH, INC.
Reel/Frame 058282/0598 →
RELEASE OF SECURITY INTEREST Recorded Oct 26, 2021
From: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
To: ALLTECH, INC.; RIDLEY USA INC.
Reel/Frame 057919/0761 →
ASSIGNMENT FOR SECURITY -- PATENTS Recorded May 18, 2020
From: ALLTECH, INC; RIDLEY USA, INC
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 052694/0412 →
PATENT SECURITY AGREEMENT Recorded Sep 17, 2013
From: ALLTECH, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 031218/0380 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 5, 2012
From: RANEY, KYLE A; TIMMONS, REBECCA A
To: ALLTECH, INC.
Reel/Frame 029411/0534 →
Continuity (2)
Provisional Application 61507390 · Jul 13, 2011
Related Publication 20130017594A1 · Jan 17, 2013