Pharmaceutical dosage forms comprising a low-solubility drug and a polymer

1. A process for making a dosage form comprising precipitation-inhibiting polymer-coated drug particles, the process comprising:

providing particles of a low-solubility drug in a solubility-improved form selected from the group consisting of (1) a crystalline highly soluble form of the drug, (2) a high-energy crystalline form of the drug, and (3) a hydrate or solvate crystalline form of the drug;

forming a suspension comprising the particles of the low-solubility drug, a precipitation-inhibiting polymer, and a solvent, wherein the precipitation-inhibiting polymer is dissolved in the solvent and less than 5 wt % of the particles of the low-solubility drug are dissolved in the solvent;

spray drying the suspension to form precipitation-inhibiting polymer coated drug particles comprising a spray-dried coating of the precipitation-inhibiting polymer in direct contact with the particles of the low-solubility drug; and

forming the precipitation-inhibiting polymer coated drug particles into a dosage form.

2. The process of claim 1 , further comprising:

combining the precipitation-inhibiting polymer coated drug particles with an excipient; and

forming the precipitation-inhibiting polymer coated drug particles and the excipient into the dosage form.

3. The process of claim 1 , further comprising coating the dosage form with an enteric polymer.

4. The process of claim 1 , further comprising coating the precipitation-inhibiting polymer coated drug particles with an enteric polymer before forming the dosage form.

5. The process of claim 1 , wherein a weight ratio of the precipitation-inhibiting polymer to the particles of the low-solubility drug is at least 0.11.

6. The process of claim 1 , wherein the particles of the low-solubility drug have a solubility of less than 0.5 wt % in the solvent.

7. The process of claim 1 , wherein the low-solubility drug is ziprasidone or a pharmaceutically acceptable salt thereof.