Filter part for fluid lines
View Patent ↗A filter part for fluid lines, preferably high-pressure lines with pressures in the range of 150 to 900 bar, preferably in the range of 200 to 350 bar, more preferably in the range of 700 to 875 bar, for use especially in filling nipples, non-return valves, pressure regulators, cylinder valves, filling couplings, switching valves, break-off safety devices, quick couplings and also as a separate filter part. The filter part comprises a base body and at least one fluid passage opening, wherein the base body and the fluid passage opening are covered by at least one filter element. The invention further relates to a method for producing a filter part with a base body and a filter element, especially in form of a screen filter which is also known as a filter mesh.
1. A filter part for pressures in the range of 700 bar to 900 bar and for use with hydrogen, comprising:
a base body and at least one fluid opening, wherein the base body and the fluid opening are covered at least partly by a filter element, characterized in that the filter element is a filter mesh with at least one filter layer with a mesh width in the range of 0.1 μm to 400 μm, and the base body exerts a supporting function with respect to the filter mesh, such that a resistance is provided against pressure surges and/or alternating loads up to 900 bar, wherein the filter mesh is non-detachably connected to the base body by a welded connection, wherein the base body and the individual filter layers comprise materials which are H2-resistant, wherein the base body and the individual filter layers consist of materials selected from the group consisting of stainless steel, special stainless steel with a high nickel fraction, special stainless steel with a nickel fraction between 12.5% and 17% by weight, brass, and aluminium, and wherein the base body comprises a plurality of grooves which are in fluid-conducting connection with at least one central fluid line.
2. A filter part according to claim 1 , characterized in that the filter element is a filter mesh with at least one filter layer with a mesh width in the range of 2 μm to 40 μm.
3. A filter part according to claim 1 , characterized in that the filter mesh comprises at least two filter layers arranged on top of each other, especially three or more filter layers arranged on top of each other.
4. A filter part according to claim 3 , characterized in that the filter mesh comprises at least three filter layers arranged on top of each other.
5. A filter part according to claim 3 , characterized in that the base body comprises a plurality of grooves which are in fluid-conducting connection with at least one central fluid line.
6. A filter part according to claim 5 , characterized in that the grooves have at least one ascending gradient, wherein the ascending gradient preferably lies in the range of 0.2 mm to 1.5 mm and/or the grooves have a depth (r), wherein the depth preferably lies in the range of 0.1 mm to 1 mm.
7. A filter part according to claim 6 , wherein the ascending gradient lies in the range of 0.2 mm to 1.5 mm.
8. A filter part according to claim 6 , wherein the grooves have a depth (r) in the range of 0.1 mm to 1 mm.
9. A filter part according to claim 6 , characterized in that the grooves are circumferential grooves.
10. A filter part according to claim 9 , characterized in that the circumferential grooves are in spiral shape.
11. A filter part according to claim 9 , characterized in that adjacent grooves have a distance from each other in the range of 0.2 mm to 1.5 mm.
12. A filter part according to claim 1 , characterized in that the base body comprises at least one collecting device for the collection of fluid from the plurality of grooves.
13. A filter part according to claim 12 , characterized in that the at least one collecting device includes a fluid pocket introduced into the base body.
14. A filter part according to claim 1 , characterized in that the base body has a shape that is at least in part conical, trapezoidal, or cylindrical.
15. A filter part according to claim 1 , characterized in that the filter layers include a special stainless steel.
16. A filter part according to claim 1 , characterized in that the filter part is used in fluid lines, filling nipples, non-return valves, pressure regulators, cylinder valves, filling couplings, switching valves, break-off safety devices, quick couplings, or as a separate filter element.
17. A method for producing a filter part, comprising:
providing a base body with a plurality of grooves to be in fluid-conducting connection with at least one central fluid line, and with at least one collecting device;
providing a filter element; and
arranging the filter element is arranged above the base body as a filter mesh with at least one filter layer with a mesh width in the range of 0.1 μm to 400 μm is non-detachably connected to the base body by welding, wherein the base body and the individual filter layers consist of materials which are H2-resistant, wherein the base body and the individual filter layers consist of materials selected from the group consisting of stainless steel, special stainless steel with a high nickel fraction, brass, and aluminium;
wherein said base body is prepared by a process that includes at least one step selected from the group consisting of machining by turning, machining by milling, machining by drilling, forming by pressing, forming by casting, brushing, sandblasting, grinding, explosive deburring, thermal deburring, and chemical deburring.
18. A method according to claim 17 , characterized in that the filter mesh comprises several filter layers, wherein the filter layers are connected to each other by welding or sintering.