Building membrane
The present invention is a single ply building membrane comprising a single ply membrane with a base and a cap layer and a top and bottom surface, having a predetermined printed design on the cap layer, and a predetermined texture on at least one surface of the membrane. The membrane may comprise compounds selected from the group consisting of thermoplastics and thermosets. The printed and textured designs may be of a laid roof or siding. The invention includes a method of installing a single ply building membrane on a building surface and a method of manufacturing such membrane.
1. A method of manufacturing a building membrane comprising the steps of:
providing a reinforcing scrim;
sandwiching the reinforcing scrim between a top layer and a bottom layer of compounds selected from a group consisting of thermoplastics and thermosets thereby forming a sandwiched membrane;
providing a cylinder with printing depressions thereon;
rolling the cylinder in ink so that the printing depressions fill with the ink;
transferring via the cylinder a design formed by the depressions to the top layer of the sandwiched membrane;
embossing the top layer with a first textured surface; and
embossing the bottom layer with a second textured surface.
2. The method of manufacturing the building membrane of claims 1 wherein the first textured surface has a depth of 0.01 to 10.0 mm.
3. The method of manufacturing the building membrane of claims 1 wherein the second textured surface has a depth of 0.01 to 10.0 mm.
4. The method of manufacturing the building membrane of claim 1 further made by the step of:
packaging the building membrane into a rolled membrane.
5. The method of manufacturing the building membrane of claims 4 wherein the second textured surface prevents roll blocking of the rolled membrane.
6. The method of manufacturing the building membrane of claim 1 further made by the step of:
packaging the building membrane into strips.
7. The method of manufacturing the building membrane of claims 6 wherein the second textured surface prevents adherence of the building membrane when the strips are stacked.
8. The method of manufacturing the building membrane of claims 1 wherein the ink is at least one of a water based acrylic ink, a solvent based vinyl acetate ink, a glycol ether acrylate and an ethylene vinyl acetate.
9. The method of manufacturing the building membrane of claims 1 wherein the design is an image of laid roofing, laid ridge, or laid siding.
10. The method of manufacturing the building membrane of claims 1 wherein the first textured surface provides a non-slip surface.
11. The method of manufacturing the building membrane of claims 1 wherein the first textured surface reduces glare.
12. The method of manufacturing the building membrane of claims 1 wherein the first textured surface provides for solar reflectivity.
13. The method of manufacturing the building membrane of claims 1 wherein the first textured surface simulates thatching, metal roofing, granuled shingles, cedar shakes, slate or other desired roofing materials.
14. The method of manufacturing the building membrane of claims 1 wherein the second textured surface includes at least one of random patterns, a polyhedron with a polygonal base and triangular faces meeting at a vertex, square and triangular pyramidal bases and circular or ellipsoidal cones.
15. The method of manufacturing the building membrane of claims 1 wherein the second textured surface provides more surface area for adhesives when applying the building membrane to a roofing substrate.