IP Library Granted Patent US 9,464,547
Granted Patent B2
US 9,464,547 · App. 14/000,686 · Granted Oct 11, 2016

Exhaust system including NOx reduction catalyst and EGR circuit

Inventors: Guy Richard Chandler (Cambridge, GB); Alexander Nicholas Michael Green (Baldock, GB); Stuart David Reid (Cambourne, GB)
Assignee: Johnson Matthey Public Limited Company
F01N3/021B01D53/9422F01N3/035F01N3/0814F01N3/106F01N3/2066B01D53/9418B01D53/9477B01D2251/2067B01D2255/1021B01D2255/1023B01D2255/2065B01D2255/20715B01D2255/407B01D2255/91B01D2255/9155B01D2257/404B01D2258/012B01J23/42B01J23/44B01J23/63B01J29/76B01J37/0246F01N2560/026F01N2570/18F01N2610/02Y02T10/121Y02T10/24
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Quick Facts
Patent No.
US 9,464,547
App. No.
14/000,686
Granted
Oct 11, 2016
Kind
B2
Abstract

An exhaust system for a vehicular lean burn internal combustion engine that emits oxides of nitrogen (NOx) and particulate matter (PM) is disclosed. The system comprises a NOx reduction catalyst for reducing NOx in the presence of a reductant, means for introducing reductant into a flowing exhaust gas and a source of hydrocarbon reductant, a nitrogenous reductant, and/or hydrogen, a filter for removing PM from exhaust gas flowing in the exhaust system and a low pressure exhaust gas recirculation (EGR) circuit for connecting the exhaust system downstream of the filter to an air intake of the engine. The EGR circuit comprises a IMOx adsorber catalyst (NAC) comprising a NO adsorbent.

Claims (36)

1. An exhaust system for a vehicular lean burn internal combustion engine that emits oxides of nitrogen (NO x ) and particulate matter (PM), the system comprising a NO x reduction catalyst for reducing NO x in the presence of a reductant, means for introducing reductant into a flowing exhaust gas and a source of reductant selected from the group consisting of a hydrocarbon reductant, a nitrogenous reductant, hydrogen and mixtures of any two or more thereof, a filter for removing PM from exhaust gas flowing in the exhaust system and a low pressure exhaust gas recirculation (EGR) circuit for connecting the exhaust system downstream of the filter to an air intake of the engine, wherein the EGR circuit comprises a NO x , adsorber catalyst (NAC) comprising a nitric oxide (NO) adsorbent, and wherein the NO adsorbent consists of palladium and a cerium oxide or a mixed oxide or composite oxide containing cerium and at least one other transition metal.

2. An exhaust system according to claim 1 , wherein the at least one other transition metal in the mixed oxide or composite oxide is zirconium.

3. An exhaust system according to claim 1 , wherein the NO adsorbent has a palladium loading ranging from 0.1 to 200 g/ft −3 .

4. An exhaust system according to claim 1 , comprising an oxidation catalyst for oxidising NO to nitrogen dioxide located upstream of (i) the filter, (ii) the NO x reduction catalyst, or (iii) the filter and the NO x reduction catalyst.

5. An exhaust system according to claim 1 , wherein the NO x reduction catalyst selectively catalyzes the reduction of NO x using a nitrogenous reductant.

6. An exhaust system according to claim 1 , wherein the nitrogenous reductant is ammonia, hydrazine or an ammonia precursor selected from the group consisting of urea ((NH 2 ) 2 CO), ammonium carbonate, ammonium carbamate, ammonium hydrogen carbonate and ammonium formate.

7. An exhaust system according to claim 1 , wherein the NO adsorbent is combined with a thermally regenerable NO x adsorbent for net adsorbing NO x at above 200° C. and net desorbing NO x at above 250° C. which thermally regenerable NO x absorbent comprising platinum and a metal oxide.

8. An exhaust system according to claim 7 , wherein the thermally regenerable NO x absorbent comprises platinum dispersed on (i) alumina, (ii) zirconia, or (iii) alumina and zirconia.

9. An exhaust system according to claim 7 , wherein the NO adsorbent is present in an underlayer and the thermally regenerable NO x absorbent is present in a layer overlying the underlayer.

10. An exhaust system according to claim 1 , wherein the NO x reduction catalyst is located downstream of the filter.

11. An exhaust system according to claim 10 , wherein the means for introducing reductant into a flowing exhaust gas is located between the filter and the NO x reduction catalyst.

12. An exhaust system according to claim 1 , wherein the NO x reduction catalyst is located on the filter.

13. An exhaust system according to claim 12 , wherein the means for introducing reductant into a flowing exhaust gas is located upstream of the filter.

14. An exhaust system according to claim 1 , comprising means for controlling the introduction of reductant into the exhaust gas in order to reduce NO x therein.

15. An exhaust system according to claim 14 , wherein the control means comprises an electronic control unit.

16. An exhaust system according to claim 14 , wherein the control means comprises a NO x sensor located downstream of the NO reduction catalyst.

17. A lean-burn internal combustion engine comprising an exhaust system according to claim 1 .

18. The lean-burn internal combustion engine according to claim 17 , wherein said engine is a compression ignition engine.

19. An exhaust system for a vehicular lean burn internal combustion engine that emits oxides of nitrogen (NO x ) and particulate matter (PM), the system comprising a NO x reduction catalyst for reducing NO x in the presence of a reductant, means for introducing reductant into a flowing exhaust gas and a source of reductant selected from the group consisting of a hydrocarbon reductant, a nitrogenous reductant, hydrogen and mixtures of any two or more thereof, a filter for removing PM from exhaust gas flowing in the exhaust system and a low pressure exhaust gas recirculation (EGR) circuit for connecting the exhaust system downstream of the filter to an air intake of the engine, wherein the EGR circuit comprises a NO x adsorber catalyst (NAC) comprising a nitric oxide (NO) adsorbent, and wherein the NO adsorbent includes palladium dispersed on ceria or a mixed oxide or composite oxide containing cerium and at least one other transition metal.

20. An exhaust system according to claim 19 , wherein the at least one other transition metal in the mixed oxide or composite oxide is zirconium.

21. An exhaust system according to claim 19 , wherein the NO adsorbent has a palladium loading ranging from 0.1 to 200 g/ft −3 .

22. An exhaust system according to claim 19 , comprising an oxidation catalyst for oxidising NO to nitrogen dioxide located upstream of (i) the filter, (ii) the NO x reduction catalyst, or (iii) the filter and the NO x reduction catalyst.

23. An exhaust system according to claim 19 , wherein the NO x reduction catalyst selectively catalyzes the reduction of NO x using a nitrogenous reductant.

24. An exhaust system according to claim 19 , wherein the nitrogenous reductant is ammonia, hydrazine or an ammonia precursor selected from the group consisting of urea ((NH 2 ) 2 CO), ammonium carbonate, ammonium carbamate, ammonium hydrogen carbonate and ammonium formate.

25. An exhaust system according to claim 19 , wherein the NO adsorbent is combined with a thermally regenerable NO x adsorbent for net adsorbing NO x at above 200° C. and net desorbing NO x at above 250° C., which thermally regenerable NO x absorbent comprising platinum and a metal oxide.

26. An exhaust system according to claim 25 , wherein the thermally regenerable NO x absorbent comprises platinum dispersed on (i) alumina, (ii) zirconia, or (iii) alumina and zirconia.

27. An exhaust system according to claim 25 , wherein the NO adsorbent is present in an underlayer and the thermally regenerable NO x absorbent is present in a layer overlying the underlay.

28. An exhaust system according to claim 19 , wherein the NO x reduction catalyst is located downstream of the filter.

29. An exhaust system according to claim 28 , wherein the means for introducing reductant into a flowing exhaust gas is located between the filter and the NO x reduction catalyst.

30. An exhaust system according to claim 19 , wherein the NO x reduction catalyst is located on the filter.

31. An exhaust system according to claim 30 , wherein the means for introducing reductant into a flowing exhaust gas is located upstream of the filter.

32. An exhaust system according to claim 19 , comprising means for controlling the introduction of reductant into the exhaust gas in order to reduce NO x therein.

33. An exhaust system according to claim 32 , wherein the control means comprises an electronic control unit.

34. An exhaust system according to claim 32 , wherein the control means comprises a NO x sensor located downstream of the NO reduction catalyst.

35. A lean-burn internal combustion engine comprising an exhaust system according to claim 19 .

36. The lean-burn internal combustion engine according to claim 35 , wherein said engine is a compression ignition engine.

Continuity (2)
Provisional Application 61444881 · Feb 21, 2011
Related Publication 20130340413A1 · Dec 26, 2013