Integrated cooling system
The present invention relates to an integrated cooling system 10 for a power station 14 comprising a transformer 16 and at least one of a generator 18 and/or a rectifier 20 . The integrated cooling system 10 comprises a cooler 28 for reduction of an operative temperature of a cooling fluid circulating in the integrated cooling system 10 . A pipe system 12 couples the cooler 28 to the transformer 16 and the generator 18 and/or the rectifier 20 in the power station 14 . Further, a controller 32 of the integrated cooling system executes the cooling control of the integrated cooling system 10 according to operative temperatures of the transformer 16 and the generator 18 and/or the rectifier 20 in the power station 14 . The provision of a common cooler for the different components of the power station 14 allows for a reduced installation space, reduced costs, and lower energy consumption for power station heating.
1. A power generation system comprising:
a power station including:
a transformer being provided with a transformer temperature sensor for measuring a transformer temperature,
a transformer cooler,
at least one of a generator with a generator cooler and a rectifier with a rectifier cooler,
an integrated cooling system for cooling of the power station, where the integrated cooling system includes:
a cooling pump configured to circulate cooling fluid in the integrated cooling system, the pipe system, and the power station,
a back cooler configured to reduce an operative temperature of a cooling fluid circulating in the integrated cooling system, the pipe system, and the power station through operation of the cooling pump, and
a controller configured to execute cooling control of the integrated cooling system;
a pipe system including a pipe system temperature sensor, the pipe system being configured to couple in series with the back cooler of the integrated cooling system to the transformer cooler, the generator cooler, and the rectifier cooler; and
wherein the controller, in a cold start of the power station where the complete power generation system starts operation, is configured to activate the cooling pump when the temperature measured by the transformer temperature sensor exceeds a first threshold value so that no-load losses of the transformer preheat at least one of the generator and the rectifier during a cold start of the power station using pre-heated cooling fluid from the transformer cooler received at the generator cooler and/or the rectifier cooler via the pipe system;
wherein the controller, in a first operative state of the transformer, is configured to activate the transformer cooler when the temperature measured by the transformer temperature sensor exceeds a second threshold value larger than the first threshold value for local cooling of the transformer without activation of the back cooler; and
wherein the controller, in a second operative state, is configured to activate the back cooler when a temperature measured by the transformer temperature sensor exceeds a third threshold value that is larger than the second threshold value to provide additional back cooling of the transformer in addition to the local cooling of the transformer.
2. The power generation system according to claim 1 , wherein the controller is configured to activate the generator cooler and/or the rectifier cooler when a temperature of the generator and/or the rectifier exceeds a fourth threshold value.
3. The power generation system according to claim 1 , wherein the controller is configured to shut down operation of the power station when the temperature measured by the transformer temperature sensor exceeds a warning threshold.
4. The power generation system according to claim 2 , wherein:
the pipe system is provided with a heating element and a pipe system temperature sensor; and
the controller is configured to activate the heating element when the temperature measured by the pipe system temperature sensor is below a fifth threshold value which is smaller than the third threshold value.
5. The power generation system according to claim 1 , wherein the controller is configured to activate the back cooler when a temperature of the generator and/or rectifier exceeds a sixth threshold value.
6. The power generation system according to claim 1 , wherein at least one back cooler of the integrated cooling system is a passive cooler.
7. A method of controlling a power generation system including a power station having a transformer being provided with a transformer temperature sensor that measures a transformer temperature, a transformer cooler, and at least one of a generator with a generator cooler and a rectifier with a rectifier cooler; an integrated cooling system having a cooling pump that circulates cooling fluid in the integrated cooling system, the pipe system, and the power station, a back cooler that reduces an operative temperature of a cooling fluid circulating in the integrated cooling system through operation of the cooling pump, and a controller that executes cooling control of the integrated cooling system; and a pipe system including a pipe temperature system sensor and coupling the back cooler to the transformer cooler, the generator cooler, and the rectifier cooler, the method comprising:
activating, in a cold start of the power station where the complete power generation system starts operation, the cooling pump when the temperature measured by the transformer temperature sensor exceeds a first threshold value such that no-load losses of the transformer preheat at least one of the generator and the rectifier using pre-heated cooling fluid from the transformer cooler received at the generator cooler and/or the rectifier cooler via the pipe system;
activating, in the first operative state of the transformer, the transformer cooler when the temperature measured by the transformer temperature sensor exceeds a second threshold value larger than the first threshold value for local cooling of the transformer without cooling through the back cooler; and
activating, in a second operative state, the back cooler when the temperature measured by the transformer temperature sensor exceeds a third threshold larger than the second threshold value for additional back cooling of the transformer in addition to the local cooling.
8. The method according to claim 7 , further comprising activating the generator cooler and/or the rectifier cooler when a temperature of the generator and/or rectifier exceeds a fourth threshold value.
9. The method according to claim 7 , further comprising shutting down operation of the power station when the temperature measured by the transformer temperature sensor exceeds a warning threshold.
10. The method according to claim 7 , further comprising:
activating a heating element in the pipe system when the temperature measured by the pipe system temperature sensor is below a fifth threshold value which is smaller than the fourth threshold value.
11. The method according to claim 7 , further comprising activating the back cooler when a temperature of the generator and/or rectifier exceeds a sixth threshold value.