IP Library Granted Patent US 9,522,003
Granted Patent B2
US 9,522,003 · App. 14/154,067 · Granted Dec 20, 2016

Clamping instrument

Inventors: David W. Weir (Emerald Hills, CA); Melody Wu (Sunnyvale, CA); Kevin Durant (Alameda, CA); Grant Duque (San Jose, CA)
Assignee: Intuitive Surgical Operations, Inc.
A61B17/068A61B17/07207A61B34/30A61B50/13A61B50/33A61B90/90A61B90/92A61B90/98A61B18/1445A61B2017/00398A61B2017/00725A61B2017/07285A61B2017/2927A61B2018/0063A61B2018/00988A61B2018/1455A61B2090/031A61B2090/0803
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Quick Facts
Patent No.
US 9,522,003
App. No.
14/154,067
Granted
Dec 20, 2016
Kind
B2
Abstract

Embodiments of a clamping instrument are disclosed. In some embodiments, a clamping device with calibrated parameters and a calibration process for the clamping device is presented. A method of calibrating a clamping instrument can include acquiring a data set of clamping torque as a function of tip deflection data for the clamping instrument; determining a torque limit from the data set; and storing the torque limit in the clamping instrument.

Claims (38)

1. A method of calibrating a clamping instrument, comprising:

acquiring a data set of clamping torque as a function of tip deflection data for the clamping instrument wherein the;

clamping instrument comprises:

a clamping end effector including a first jaw and a second jaw, at least one of the first jaw and the second jaw being configured to receive a cartridge including one or more staples for firing;

a wrist coupled to the clamping end effector;

an instrument shaft coupled to the wrist;

a chassis coupled to couplers that run through the instrument shaft and manipulate a separation between the first jaw and the second jaw of the clamping end effector, the chassis including a mechanical converter that receives rotational torque from one or more motors in a motor assembly and couples the rotational torque to the couplers;

a memory in which one or more parameters are stored, the one or more parameters being calibrated for the clamping instrument and including a full clamp condition associated with driving the separation between the first jaw and the second jaw of the clamping end effector, wherein firing of staples is disallowed if the first jaw and the second jaw of the clamping end effector cannot be driven to a threshold separation distance without the rotational torque exceeding a torque limit; and

electronics coupled to the memory and providing an interface to the memory;

determining a torque limit from the data set; and

storing the torque limit in the clamping instrument.

2. The method of claim 1 , further including wearing in the clamping instrument.

3. The method of claim 1 , wherein acquiring the data set includes

positioning a shim to enforce a known tip deflection of the clamping instrument;

measuring current of the one or more motors as the one or more motors actuates the clamping instrument; and

determining the clamping torque from the clamping instrument.

4. The method of claim 1 , wherein determining the torque limit includes fitting a function to the data set;

setting a maximum tip deflection; and

solving the function to obtain the torque limit.

5. The method of claim 4 , wherein the function is a linear function and fitting the function includes performing a least squares fit to the data set.

6. The method of claim 1 , wherein the clamping instrument is a stapler.

7. A clamping instrument, comprising:

a clamping end effector including a first jaw and a second jaw, at least one of the first jaw and the second jaw being configured to receive a cartridge including one or more staples for firing;

a wrist coupled to the clamping end effector;

an instrument shaft coupled to the wrist;

a chassis coupled to couplers that run through the instrument shaft and manipulate a separation between the first jaw and the second jaw of the clamping end effector, the chassis including a mechanical converter that receives rotational torque from one or more motors in a motor assembly and couples the rotational torque to the couplers;

a memory in which one or more parameters are stored, the one or more parameters being calibrated for the clamping instrument and including a full clamp condition associated with driving the separation between the first jaw and the second jaw of the clamping end effector, wherein the firing of staples is disallowed if the first jaw and the second jaw of the clamping end effector cannot be driven to a threshold separation distance without the rotational torque exceeding a torque limit, wherein the torque limit is based on tip deflection data; and

electronics coupled to the memory and providing an interface to the memory.

8. The clamping instrument of claim 7 , wherein the electronics is configured to receive data stored in the cartridge to provide the data to the interface.

9. The clamping instrument of claim 7 , wherein the torque limit is derived from a procedure that includes:

acquiring a data set of clamping torque as a function of the tip deflection data for the clamping instrument;

determining the torque limit from the data set; and

storing the torque limit in the memory.

10. The clamping instrument of claim 7 , wherein the one or more parameters include instrument life coefficients and instrument lifetime.

11. The clamping instrument of claim 7 , wherein the motor assembly includes:

processor electronics capable of interfacing with the electronics coupled to the memory, wherein the processor electronics provides control signals at least in part responsive to the parameters stored in the memory to the one or more motors.

12. The clamping instrument of claim 11 , wherein the processor electronics is configured to execute instructions stored in a motor assembly memory.

13. The clamping instrument of claim 11 , wherein the processor electronics is configured to update parameters stored in the memory.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 22, 2015
From: WEIR, DAVID W.; WU, MELODY; DURANT, KEVIN; DUQUE, GRANT
To: INTUITIVE SURGICAL OPERATIONS, INC.
Reel/Frame 036858/0940 →
Continuity (2)
Provisional Application 61752400 · Jan 14, 2013
Related Publication 20140200612A1 · Jul 17, 2014