IP Library Granted Patent US 9,548,303
Granted Patent B2
US 9,548,303 · App. 14/207,848 · Granted Jan 17, 2017

FinFET devices with unique fin shape and the fabrication thereof

Inventors: Yi-Jing Lee (Hsinchu, TW); Cheng-Hsien Wu (Hsinchu, TW); Chih-Hsin Ko (Fongshan, TW); Clement Hsingjen Wann (Carmel, NY)
Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
H01L27/0922H01L21/823807H01L21/823821H01L21/845H01L27/0924H01L27/1211
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Quick Facts
Patent No.
US 9,548,303
App. No.
14/207,848
Granted
Jan 17, 2017
Kind
B2
Abstract

A semiconductor device includes a PMOS FinFET and an NMOS FinFET. The PMOS FinFET includes a substrate, a silicon germanium layer disposed over the substrate, a silicon layer disposed over the silicon germanium layer, and a PMOS fin disposed over the silicon layer. The PMOS fin contains silicon germanium. The NMOS FinFET includes the substrate, a silicon germanium oxide layer disposed over the substrate, a silicon oxide layer disposed over the silicon germanium oxide layer, and an NMOS fin disposed over the silicon oxide layer. The NMOS fin contains silicon. The silicon germanium oxide layer and the silicon oxide layer collectively define a concave recess in a horizontal direction. The concave recess is partially disposed below the NMOS fin.

Claims (55)

1. A semiconductor device, comprising:

a substrate;

a dielectric layer disposed over the substrate; and

a fin structure disposed over the dielectric layer;

wherein:

the fin structure contains a semiconductor material;

wherein an interface between the substrate and the dielectric layer is oxidized; and

the dielectric layer disposed below the fin structure includes a lateral recess.

2. The semiconductor device of claim 1 , wherein the semiconductor device includes a p-channel metal-oxide-semiconductor (PMOS) FinFET and an n-channel metal-oxide-semiconductor (NMOS) FinFET, and wherein the fin structure is an NMOS fin structure of the NMOS FinFET.

3. The semiconductor device of claim 2 , wherein the PMOS FinFET includes:

a silicon germanium layer disposed over the substrate;

a silicon layer disposed over the silicon germanium layer; and

a PMOS fin structure disposed over the silicon layer, wherein the PMOS fin structure contains silicon germanium.

4. The semiconductor device of claim 1 , wherein the fin structure includes a [551] surface or a [661] surface.

5. The semiconductor device of claim 1 , wherein the fin structure includes a narrower top portion and a wider bottom portion.

6. The semiconductor device of claim 1 , wherein:

the fin structure contains silicon; and

the dielectric layer includes a silicon germanium oxide layer disposed over the substrate and a silicon oxide layer disposed over the silicon germanium oxide layer.

7. A semiconductor device, comprising:

a p-channel metal-oxide-semiconductor (PMOS) FinFET that includes:

a substrate;

a silicon germanium layer disposed over the substrate;

a silicon layer disposed over the silicon germanium layer; and

a PMOS fin disposed over the silicon layer, wherein the PMOS fin contains silicon germanium; and

an n-channel metal-oxide-semiconductor (NMOS) FinFET that includes:

the substrate;

a silicon germanium oxide layer disposed over the substrate;

a silicon oxide layer disposed over the silicon germanium oxide layer; and

an NMOS fin disposed over the silicon oxide layer, wherein the NMOS fin contains silicon, and wherein the silicon germanium oxide layer and the silicon oxide layer collectively define a concave recess in a horizontal direction, the concave recess being partially disposed below the NMOS fin.

8. The semiconductor device of claim 7 , wherein at least one of the PMOS fin and the NMOS fin includes a [551] surface or a [661] surface.

9. The semiconductor device of claim 7 , wherein the PMOS fin and the NMOS fin each have bottom portions that are wider than top portions.

10. The semiconductor device of claim 7 , wherein portions of the substrate below the silicon germanium oxide layer is oxidized.

11. A semiconductor device, comprising:

a substrate;

a dielectric layer disposed over the substrate; and

a fin structure disposed over the dielectric layer;

wherein:

the dielectric layer includes a silicon germanium oxide layer disposed over the substrate and a silicon oxide layer disposed over the silicon germanium oxide layer;

the fin structure contains a semiconductor material; and

the dielectric layer disposed below the fin structure includes a lateral recess.

12. The semiconductor device of claim 11 , wherein the semiconductor device includes a p-channel metal-oxide-semiconductor (PMOS) FinFET including:

a silicon germanium layer disposed over the substrate;

a silicon layer disposed over the silicon germanium layer; and

a PMOS fin structure disposed over the silicon layer, wherein the PMOS fin structure contains silicon germanium.

13. The semiconductor device of claim 11 wherein the fin structure includes a [551] surface.

14. The semiconductor device of claim 11 , wherein the fin structure includes a [661] surface.

15. The semiconductor device of claim 11 , wherein the fin structure includes a narrower top portion and a wider bottom portion.

16. The semiconductor device of claim 11 , wherein an interface between the substrate and the dielectric layer is oxidized.

17. The semiconductor device of claim 12 , wherein the semiconductor device includes an n-channel metal-oxide-semiconductor (NMOS) FinFET including:

a silicon germanium oxide layer disposed over the substrate;

a silicon oxide layer disposed over the silicon germanium oxide layer; and

an NMOS fin structure disposed over the silicon oxide layer, wherein the NMOS fin contains silicon, and wherein the silicon germanium oxide layer and the silicon oxide layer collectively define a concave recess in a horizontal direction, the concave recess being partially disposed below the NMOS fin.

18. The semiconductor device of claim 17 , wherein the PMOS fin and the NMOS fin each have bottom portions that are wider than top portions.

19. The semiconductor device of claim 17 , wherein portions of the substrate below the silicon germanium oxide layer is oxidized.

20. The semiconductor device of claim 1 , wherein the lateral recess has a curved profile in a cross-sectional view.

Assignments (2)
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE NAME, PREVIOUSLY RECORDED ON REEL 032852 FRAME 0313. ASSIGNOR(S) HEREBY CONFIRMS THE THE ASSIGNMENT. Recorded May 16, 2014
From: LEE, YI-JING; WU, CHENG-HSIEN; KO, CHIH-HSIN; WANN, CLEMENT HSINGJEN
To: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
Reel/Frame 032918/0798 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 8, 2014
From: LEE, YI-JING; WU, CHENG-HSIEN; KO, CHIH-HSIN; WANN, CLEMENT HSINGJEN
To: TAIWAN SEMICONDUCTOR MANUFACTUING COMPANY, LTD
Reel/Frame 032852/0313 →
Continuity (1)
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