Dual drive floor scrubber
A floor cleaning or burnishing machine has at least one motor controller that is electrically connected to an analog joystick control, right and left potentiometers, an electrical power source, and right and left electrical drive motors. The right motor is mechanically connected to a right rear steering drive wheel and the left motor is mechanically connected to a left rear steering drive wheel. Rotational speed and direction of each rear wheel is independently controlled, by way of the joystick in cooperation with respective potentiometers, in either a forward or reverse direction. At any given time, each potentiometer controls a respective motor controller which individually controls the rotational speed and direction of a respective wheel, thereby each wheel is capable of rotating in an opposite direction at a different speed to the other wheel. To slow the floor cleaning or burnishing machine down, regenerative braking is utilized by operating the motors as generators.
1. A floor cleaning machine, comprising:
an analog joystick;
an electrical power source;
at least one motor controller in electrical communication between the analog joystick and the electrical power source;
a right electrical drive motor in electrical communication with the motor controller and in mechanical communication with a right rear steering drive wheel; and
a left electrical drive motor in electrical communication with the motor controller and in mechanical communication with a left rear steering drive wheel;
wherein the right rear steering drive wheel and the left rear steering drive wheel are not in mechanical communication with each other and rotational speed and rotational direction of each rear steering drive wheel is independent of the other rear steering drive wheel, on a floor to be cleaned;
at least one potentiometer electrically connected between the analog joystick and the motor controller, the potentiometer controls the independent rotational speeds and rotational directions of the right and left rear steering drive wheels;
wherein the analog joystick has a stop position where the motors are a regenerative brake and the analog joystick has any other position where the motors are rotationally mechanically connected to the rear steering drive wheels;
wherein the analog joystick is spring loaded to the stop position; and
wherein the motor controller comprises a processor electrically connected to the potentiometer and electrically connected to a driver that in turn is electrically connected to a bridge circuit that in turn is electrically connected to the right and left electrical drive motors.
2. The floor cleaning machine of claim 1 , wherein the at least one motor controller comprises separate right and left motor controllers being individually electrically connected to the analog joystick, the electrical power source, and to respective right and left electrical drive motors.
3. The floor cleaning machine of claim 1 , wherein the at least one potentiometer comprises right and left potentiometers electrically connected between the joystick and the motor controller, the right and left potentiometers cooperate to control the independent rotational speeds and rotational directions of the right and left steering drive wheels.
4. The floor cleaning machine of claim 3 , wherein the potentiometers comprise contactless sensing or Hall Effect technology.
5. The floor cleaning machine of claim 1 , further comprising a right mechanical linkage between the right electrical drive motor and the right rear steering drive wheel, and a left mechanical linkage between the left electrical drive motor and the left rear steering drive wheel.
6. The floor cleaning machine of claim 5 , wherein each of the mechanical linkages comprises a belt drive and pulley.
7. The floor cleaning machine of claim 5 , wherein each of the mechanical linkages comprises a direct drive mechanism.
8. The floor cleaning machine of claim 1 , wherein each rear steering drive wheel is capable of being in the other rear steering drive wheel position after a 180 degree turn.
9. The floor cleaning machine of claim 1 , wherein each of the rear steering drive wheels is capable of remaining in a pivot position.
10. The floor cleaning machine of claim 1 , further comprising a burnishing machine.
11. A floor cleaning machine, comprising:
an analog joystick;
an electrical power source;
at least one motor controller in electrical communication between the analog joystick and the electrical power source;
a right electrical drive motor in electrical communication with the motor controller and in mechanical communication with a right rear steering drive wheel; and
a left electrical drive motor in electrical communication with the motor controller and in mechanical communication with a left rear steering drive wheel;
right and left potentiometers electrically connected between the joystick and the motor controller, the right and left potentiometers cooperate to control the independent rotational speeds and rotational directions of the right and left steering drive wheels;
wherein the right rear steering drive wheel and the left rear steering drive wheel are not in mechanical communication with each other and rotational speed and rotational direction of each rear steering drive wheel is independent of the other rear steering drive wheel, on a floor to be cleaned;
wherein the analog joystick has a stop position where the motors are a regenerative brake and the analog joystick has any other position where the motors are rotationally mechanically connected to the rear steering drive wheels and;
wherein the analog joystick is spring loaded to the stop position;
wherein each controller comprises a processor electrically connected externally to a corresponding potentiometer and electrically connected internally to a MOSFET driver that in turn is electrically connected internally to a MOSFET bridge circuit that in turn is electrically connected externally to the corresponding electrical drive motor.
12. A method of operating a floor cleaning machine, comprising:
providing an analog joystick, an electrical power source, at least one motor controller in electrical communication between the analog joystick and the electrical power source, a right electrical drive motor in electrical communication with the motor controller that is in mechanical communication with a right rear steering drive wheel, and a left electrical drive motor in electrical communication with the motor controller that is in mechanical communication with a left rear steering drive wheel, wherein the right rear steering drive wheel and the left rear steering drive wheel are not in mechanical communication with each other; and
moving the analog joystick from a stop position to a radial direction corresponding to a desired speed and direction so as to independently drive and steer the rear steering drive wheels in a multitude of directions, by way of the motor controllers causing the motors to rotate at a variety of speeds and directions along a floor, thereby providing steering of a floor cleaning machine by only the right and left rear steering drive wheels; and
providing at least one potentiometer electrically connected between the analog joystick and the motor controller, the potentiometer controls the independent rotational speeds and rotational directions of the right and left rear steering drive wheels;
wherein the analog joystick has a stop position where the motors are a regenerative brake and the analog joystick has any other position where the motors are rotationally mechanically connected to the rear steering drive wheels;
wherein the analog joystick is spring loaded to the stop position; and
wherein the motor controller comprises a processor electrically connected to a potentiometer and electrically connected to a driver that in turn is electrically connected to a bridge circuit that in turn is electrically connected to the right and left electrical drive motors.
13. The method of operating a floor cleaning machine of claim 12 , further comprising utilizing at least one cleaning tank to clean the floor.
14. The method of operating a floor cleaning machine of claim 12 , wherein an outside turning rear steering drive wheel has a higher speed than an inside turning rear steering drive wheel.
15. The method of operating a floor cleaning machine of claim 12 , further comprising providing at least one front caster wheel located below an operator feet resting platform.
16. The method of operating a floor cleaning machine of claim 12 , further comprising an operator seat supported above a frame toward the front of the floor cleaning machine.
17. The method of operating a floor cleaning machine of claim 12 , further comprising an operator feet resting platform located below an operator seat, toward a front of the floor cleaning machine.
18. The method of operating a floor cleaning machine of claim 12 , further comprising signaling one or both of the rear steering drive wheels on the floor cleaning machine to engage in either a forward or reverse direction.
19. The method of operating a floor cleaning machine of claim 12 , further comprising a burnishing machine to burnish the floor.
20. The method of operating a floor cleaning machine of claim 12 , further comprising providing direct drive mechanisms between the respective right and left electrical drive motors and rear steering drive wheels.
21. A method of operating a floor cleaning machine, comprising:
providing an analog joystick, an electrical power source, at least one motor controller in electrical communication between the analog joystick and the electrical power source, a right electrical drive motor in electrical communication with the motor controller that is in mechanical communication with a right rear steering drive wheel, and a left electrical drive motor in electrical communication with the motor controller that is in mechanical communication with a left rear steering drive wheel, wherein the right rear steering drive wheel and the left rear steering drive wheel are not in mechanical communication with each other; and
moving the analog joystick from a stop position to a radial direction corresponding to a desired speed and direction so as to independently drive and steer the rear steering drive wheels in a multitude of directions, by way of the motor controllers causing the motors to rotate at a variety of speeds and directions along a floor, thereby providing steering of a floor cleaning machine by only the right and left rear steering drive wheels;
wherein the analog joystick has a stop position where the motors are a regenerative brake and the analog joystick has any other position where the motors are rotationally mechanically connected to the rear steering drive wheels;
wherein the analog joystick is spring loaded to the stop position; and
wherein an inside turning rear steering drive wheel can rotate so as to turn on an axis between the center of the inside turning rear steering drive wheel and the center between the inside turning rear steering drive wheel and the outside turning rear steering drive wheel.