IP Library Granted Patent US 9,567,694
Granted Patent B2
US 9,567,694 · App. 14/119,985 · Granted Feb 14, 2017

Elastic fabric comprising a polyurethane elastic fiber made from a polyether based polyol

Inventors: Shingo Itoh (Shiga, JP); Toshihiro Tanaka (Shiga, JP); Hong Liu (Waynesboro, VA)
Assignee: Toray Opelontex Co., Ltd.
D01F6/70D03D15/08D04B1/18Y10T428/249921
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Quick Facts
Patent No.
US 9,567,694
App. No.
14/119,985
Filed
Nov 25, 2013
Granted
Feb 14, 2017
Kind
B2
Art Unit
1786
USPC
428/365
Abstract

To provide elastic fabric that has comfortable wear and fit even in thin and light fabric by using a high-powered polyurethane elastic fiber that has at least 1.5 times the active force and recovery per unit fineness at the time of 100 to 200% elongation compared to conventional polyurethane elastic fiber. Resolution means an elastic fabric comprising a polyurethane elastic fiber made of a polyol, with a molecular weight between 450 and 1600 with a ratio of weight average molecular weight to number average molecular weight of at least 1.8, an organic diisocyanate compound, and a diamine compound.

Claims (9)

1. An elastic fabric comprising a polyurethane elastic fiber made of a polyether based polyol with a minimum number average molecular weight of about 450 and a maximum of about 1600, an organic diisocyanate compound, and a diamine compound, wherein the reaction equivalent ratio (molar ratio or capping ratio) of the organic diisocyanate compound to the polyol is in the range of 1.3:1 to 1.7:1.

2. The elastic fabric according to claim 1 , wherein the ratio of the weight average molecular weight to the number average molecular weight of the polyol is a minimum of 1.8:1.

3. The elastic fabric according to claim 1 , wherein a polyol of low molecular weight is blended with a polyol of high molecular weight.

4. The elastic fabric according to claim 1 , wherein the reaction equivalent ratio (molar ratio or capping ratio) of the organic diisocyanate compound to the polyol is in the range of 1.4:1 to 1.6:1.

5. The elastic fabric according to claim 1 , wherein the polyurethane elastic fiber is spun from a solution-polymerized polyurethane polymer solution by the prepolymer method.

6. The elastic fabric according to claim 1 , wherein the polyurethane polymer is derived from a diamine compound and has a terminal group concentration of 5 to 50 meq/kg.

7. The elastic fabric according to claim 1 , wherein the number average molecular weight of the polyurethane polymer is between 40000 to 150000 calculated with polystyrene as the standard.

8. The elastic fabric according to claim 1 , wherein the polyurethane elastic fiber is spun by dry spinning the polyurethane polymer solution.

9. The fabric according to claim 1 wherein the polyurethane has a % NCO range of the prepolymer of 2.6 to 3.8.

Assignments (6)
SECURITY INTEREST Recorded May 21, 2026
From: THE LYCRA COMPANY LLC
To: GLAS AMERICAS LLC
Reel/Frame 075621/0606 →
RELEASE OF SECURITY INTEREST Recorded May 20, 2026
From: WILMINGTON TRUST (LONDON) LIMITED
To: THE LYCRA COMPANY LLC (FORMERLY KNOWN AS A&AT LLC)
Reel/Frame 075587/0490 →
CHANGE OF NAME Recorded Sep 17, 2019
From: A&AT LLC
To: THE LYCRA COMPANY LLC
Reel/Frame 050397/0397 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 16, 2019
From: INVISTA NORTH AMERICA S.A R.L.
To: A&AT LLC
Reel/Frame 050075/0645 →
SECURITY INTEREST Recorded Feb 1, 2019
From: A&AT LLC
To: WILMINGTON TRUST (LONDON) LIMITED, AS SECURITY AGENT
Reel/Frame 048208/0120 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 5, 2013
From: ITOH, SHINGO; TANAKA, TOSHIHIRO; LIU, HONG
To: INVISTA NORTH AMERICA S.A R.L.
Reel/Frame 031720/0484 →
Priority Claims (2)
JP 2011-118834 · May 27, 2011 · national
JP 2012/114192 · May 18, 2012 · national
Continuity (1)
Related Publication 20140087170A1 · Mar 27, 2014