Systems, apparatus, and methods for treating waste materials
View Patent ↗Systems and methods for a pyrolytic oven for processing waste include multiple zones associated with multiple independently-controlled heating sources. The pyrolytic oven may have multiple sensors also associated with each zone. The pyrolytic oven may also include a fuel management system which adjusts a power level of each heating source for each zone independently based on a reading of the corresponding sensor.
1. A fuel management system for a pyrolytic oven configured to combust feedstock to generate fuel, comprising:
an elongated heating chamber comprising a first zone and a second zone, wherein the first zone comprises a portion along the elongated dimension of the heating chamber that is distinct from the second zone;
a first set of sensors configured to monitor a temperature and a composition of the feedstock in the first zone;
a second set of sensors configured to monitor a temperature and a composition of the feedstock in the second zone;
a conveyor configured to carry the feedstock through the elongated heating chamber;
a plurality of independently controllable heat sources comprising a first heat source configured to supply heat to the first zone and a second heat source configured to supply heat to the second zone; and
a fuel management engine communicatively coupled with the first and second sets of sensors, the conveyor, and the plurality of independently controllable heat sources, and programmed to:
retrieve temperature data and feedstock composition data from the first and second set of sensors,
generate a first feedstock profile based on temperature data and feedstock composition data retrieved from the first set of sensors,
generate a second feedstock profile based on temperature data and feedstock composition data retrieved from the second set of sensors,
re-configure the first heat source based in part on the first feedstock profile,
re-configure the second heat source based in part on the second feedstock profile,
re-configure the conveyor based in part on the first and second feedstock profiles.
2. The fuel management system of claim 1 , wherein the fuel management engine is further programmed to independently control the plurality of heat sources and to re-configure the conveyor by dynamically adjusting a speed of the conveyor.
3. The fuel management system of claim 2 , wherein the fuel management engine is further programmed to re-configure the first and second heat sources by adjusting a power for each of the first and second heat sources based in part on the first and second feedstock profile, respectively.
4. The fuel management system of claim 1 , wherein the first set of sensors comprises at least a temperature sensor and a spectroscopic sensor.
5. The fuel management system of claim 1 , wherein the fuel management engine is further programmed to:
determine a first power level for the first heat source as a function of the first feedstock profile; and
determine a second power level for the second heat source as a function of the second feedstock profile.
6. The fuel management system of claim 5 , wherein the first power level is different from the second power level.
7. The fuel management system of claim 1 , wherein the first and second zones are inter-connected with each other.
8. The fuel management system of claim 1 , wherein the plurality of heat sources is disposed below the heating chamber.
9. The fuel management system of claim 1 , wherein the plurality of heat sources comprises at least a gas burner and an electrical burner.