IP Library Granted Patent US 9,577,486
Granted Patent B2
US 9,577,486 · App. 14/247,659 · Granted Feb 21, 2017

Conductor retention member for a stator assembly

Inventors: Bradley D. Chamberlin (Pendleton, IN); Richard Trammell (Noblesville, IN)
Assignee: REMY TECHNOLOGIES, L.L.C.
H02K3/487H02K3/50
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Quick Facts
Patent No.
US 9,577,486
App. No.
14/247,659
Granted
Feb 21, 2017
Kind
B2
Abstract

A conductor retention member for a stator core includes a body formed from a non-electrically conductive material. The body includes a radial outwardly facing edge and a radial inwardly facing edge. A plurality of openings extends between the radial inwardly facing edge and the radial outwardly facing edge formed in the body. The body is configured and disposed to be arranged at an axial end of the stator core with the plurality of openings registering with corresponding ones of a plurality of stator slots.

Claims (16)

1. A conductor retention member for a stator core comprising:

a body formed from a non-electrically conductive material, the body including a radially outwardly facing edge and a radially inwardly facing edge, the body being positionable exclusively upon an axial end of the stator core;

a plurality of openings extending between the radially inwardly facing edge and the radially outwardly facing edge formed in the body, wherein the body is configured and disposed to be arranged at an axial end of the stator core with the plurality of openings registering with corresponding ones of a plurality of stator slots; and

a plurality of voids formed in the radial inwardly facing edge, the plurality of voids forming a plurality of tooth elements, each of the plurality of tooth elements including at least one circumferentially extending compliant retaining element having a radially outward surface angled relative to the radially inwardly facing edge, the radially outward surface guiding conductors into corresponding ones of the plurality of voids.

2. The conductor retention member according to claim 1 , wherein the at least one circumferentially extending compliant retaining element includes a radially inward surface that is substantially perpendicular to the associated one of the plurality of tooth elements.

3. The conductor retention member according to claim 1 , wherein the radially outwardly facing edge comprises a continuous edge and the radially inwardly facing edge comprises a discontinuous edge having a plurality of interruptions that define, at least in part, respective ones of the plurality of voids.

4. An electric machine comprising:

a housing;

a stator including a stator core having a first axial end, an opposing second axial end and a plurality of stator slots extending between the first and second axial ends, the stator core being mounted to the housing;

a rotor rotatably mounted relative to the stator; and

a conductor retention member mounted to the axial end of the stator core, the conductor retention member comprising:

a body formed from a non-electrically conductive material, the body including a radially outwardly facing edge and a radially inwardly facing edge, the body being positioned exclusively upon the axial end of the stator core;

a plurality of openings extending between the radially inwardly facing edge and the radially outwardly facing edge formed in the body, wherein the body is configured and disposed to be arranged at an axial end of the stator core with the plurality of openings registering with corresponding ones of the plurality of stator slots; and

a plurality of voids formed in the radially inwardly facing edge, the plurality of voids forming a plurality of tooth elements, each of the plurality of tooth elements including at least one circumferentially extending compliant retaining element having a radially outward surface angled relative to the radially inwardly facing edge, the radially outward surface guiding conductors into corresponding ones of the plurality of voids.

5. The electric machine according to claim 4 , wherein the at least one circumferentially extending compliant retaining element includes a radially inward surface that is substantially perpendicular to the associated one of the plurality of tooth elements.

6. The electric machine according to claim 4 , wherein the radially outwardly facing edge comprises a continuous edge and the radially inwardly facing edge comprises a discontinuous edge having a plurality of interruptions that define, at least in part, respective ones of the plurality of voids.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 14, 2017
From: REMY TECHNOLOGIES, L.L.C.
To: BORGWARNER INC.
Reel/Frame 043539/0619 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 8, 2014
From: CHAMBERLIN, BRADLEY D.; TRAMMELL, RICHARD
To: REMY TECHNOLOGIES, L.L.C.
Reel/Frame 032627/0258 →
Continuity (1)
Related Publication 20150288242A1 · Oct 8, 2015