IP Library Granted Patent US 9,584,061
Granted Patent B1
US 9,584,061 · App. 14/857,147 · Granted Feb 28, 2017

Electric drive systems including smoothing capacitor cooling devices and systems

Inventors: Ercan Mehmet Dede (Ann Arbor, MI); Feng Zhou (Ann Arbor, MI)
Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.
H02P29/0088H01L35/30H02M1/32
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Quick Facts
Patent No.
US 9,584,061
App. No.
14/857,147
Granted
Feb 28, 2017
Kind
B1
Abstract

An electric drive system includes a smoothing capacitor including at least one terminal, a bus bar electrically coupled to the at least one terminal, a thermoelectric device including a first side and a second side positioned opposite the first side, where the first side is thermally coupled to at least one of the at least one terminal and the bus bar, and a cooling element thermally coupled to the second side of the thermoelectric device, where the cooling element dissipates heat from the thermoelectric device.

Claims (31)

1. An electric drive system comprising:

a smoothing capacitor comprising at least one terminal;

a bus bar electrically coupled to the at least one terminal;

a thermoelectric device comprising a first side and a second side positioned opposite the first side wherein the thermoelectric device is continuous between the first side and the second side, wherein the first side is thermally coupled to at least one of the at least one terminal and the bus bar, and wherein a temperature of the first side is less than a temperature of the second side of the thermoelectric device; and

a cooling element thermally coupled to the second side of the thermoelectric device, wherein the cooling element dissipates heat from the thermoelectric device.

2. The electric drive system of claim 1 , further comprising a power source electrically coupled to the thermoelectric device.

3. The electric drive system of claim 2 , wherein the power source applies an electrical current to the thermoelectric device.

4. The electric drive system of claim 2 , wherein the power source comprises a battery.

5. The electric drive system of claim 2 , wherein the power source comprises a thermoelectric generator.

6. The electric drive system of claim 5 , further comprising an inverter module, wherein the thermoelectric generator is thermally coupled to the inverter module.

7. The electric drive system of claim 2 , further comprising the thermoelectric device being indirectly electrically coupled to the power source through a power converter comprising a DC-DC converter.

8. The electric drive system of claim 1 , further comprising a phase-change component thermally coupled to the at least one terminal.

9. The electric drive system of claim 1 , further comprising a flow inducer that induces flow of a medium over the cooling element.

10. The electric drive system of claim 1 , wherein the cooling element comprises a cooling plate thermally coupled to the second side of the thermoelectric device.

11. The electric drive system of claim 1 , wherein the first side of the thermoelectric device is thermally coupled to the at least one terminal and the bus bar.

12. An electric drive system comprising:

a battery;

an electric motor electrically coupled to the battery;

an inverter module electrically coupled to the battery and the electric motor, wherein the inverter module receives DC power from the battery and delivers AC power to the electric motor;

a bus bar electrically coupled to the inverter module and the battery;

a smoothing capacitor comprising at least one terminal electrically coupled to the bus bar;

a thermoelectric device comprising a first side and a second side positioned opposite the first side, wherein the first side is thermally coupled to at least one of the at least one terminal and the bus bar, wherein the thermoelectric device is electrically isolated from the at least one terminal, and wherein a temperature of the first side is less than a temperature of the second side of the thermoelectric device; and

a cooling element thermally coupled to the second side of the thermoelectric device, wherein the cooling element dissipates heat from the thermoelectric device.

13. The electric drive system of claim 12 , wherein the battery is electrically coupled to the thermoelectric device.

14. The electric drive system of claim 12 , further comprising a thermoelectric generator electrically coupled to the thermoelectric device.

15. The electric drive system of claim 14 , wherein the thermoelectric generator is thermally coupled to the inverter module.

16. The electric drive system of claim 12 , wherein the cooling element comprises a plurality of fins that extends around the cooling element.

17. The electric drive system of claim 12 , further comprising a flow inducer that induces flow of a medium over the cooling element.

18. The electric drive system of claim 12 , wherein the cooling element comprises a cooling plate thermally coupled to the second side of the thermoelectric device.

19. The electric drive system of claim 12 , wherein the first side of the thermoelectric device is thermally coupled to the at least one terminal and the bus bar.

20. The electric drive system of claim 12 , further comprising a phase-change component thermally coupled to the at least one terminal.

Assignments (5)
CONFIRMATORY LICENSE Recorded Jan 30, 2019
From: ARKANSAS PWR ELECT INTERNATL
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 048190/0103 →
CONFIRMATORY LICENSE Recorded Jul 25, 2017
From: TOYOTA MOTOR ENGINEERING & MANUFACTURING, NORTH AMERICA INC.
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 043086/0821 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 6, 2017
From: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 041889/0777 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE ADDRESS PREVIOUSLY RECORDED AT REEL: 036592 FRAME: 0316. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Oct 26, 2015
From: DEDE, ERCAN MEHMET; ZHOU, FENG
To: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
Reel/Frame 036946/0777 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 17, 2015
From: DEDE, ERCAN MEHMET; ZHOU, FENG
To: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
Reel/Frame 036592/0316 →