IP Library Granted Patent US 9,614,231
Granted Patent B2
US 9,614,231 · App. 14/002,304 · Granted Apr 4, 2017

High energy density redox flow device

Inventors: W. Craig Carter (Jamaica Plain, MA); Yet-Ming Chiang (Weston, MA); Mihai Duduta (Cambridge, MA); Pimpa Limthongkul (Cambridge, MA)
Assignee: 24M Technologies, Inc.
H01M8/0234B60L11/1879H01M8/0206H01M8/0215H01M8/0221H01M8/0228H01M8/188H01M8/20Y02E60/528Y02T10/705Y02T10/7005Y02T10/7011
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Quick Facts
Patent No.
US 9,614,231
App. No.
14/002,304
Granted
Apr 4, 2017
Kind
B2
Abstract

Redox flow devices are described including a positive electrode current collector, a negative electrode current collector, and an ion-permeable membrane separating said positive and negative current collectors, positioned and arranged to define a positive electroactive zone and a negative electroactive zone; wherein at least one of said positive and negative electroactive zone comprises a flowable semi-solid composition comprising ion storage compound particles capable of taking up or releasing said ions during operation of the cell, and wherein the ion storage compound particles have a polydisperse size distribution in which the finest particles present in at least 5 vol % of the total volume, is at least a factor of 5 smaller than the largest particles present in at least 5 vol % of the total volume.

Claims (34)

1. An electrochemical cell comprising:

an anode;

a cathode; and

an ion-permeable membrane disposed between the anode and the cathode;

wherein at least one of the anode and the cathode includes an electrode composition comprising ion storage compound particles capable of taking up or releasing ions, and 0.5% to 10% by volume of electronically conductive particles disposed in a liquid electrolyte, the ion storage compound particles having a polydisperse size distribution and a particle packing fraction of at least 50 vol %.

2. The electrochemical cell of claim 1 , wherein the electronically conductive particles form a percolating network in the electrode composition.

3. The electrochemical cell of claim 1 , wherein the electrode composition is a semi-solid composition.

4. The electrochemical cell of claim 1 , wherein the liquid electrolyte is a non-aqueous liquid electrolyte.

5. The electrochemical cell of claim 1 , wherein the particle packing fraction is at least 70 vol %.

6. The electrochemical cell of claim 1 , wherein the ion storage compound particles have a polydisperse size distribution in which the finest particles present in at least 5 vol % of the total volume, is at least a factor of 5 smaller than the largest particles present in at least 5 vol % of the total volume.

7. The electrochemical cell of claim 1 , wherein the electronically conductive particles comprise a conductive inorganic compound selected from the group consisting of metals, metal carbides, metal nitrides, metal oxides, and allotropes of carbon including carbon black, graphitic carbon, carbon fibers, carbon microfibers, vapor-grown carbon fibers (VGCF), fullerenic carbons including “buckyballs”, carbon nanotubes (CNTs), multiwall carbon nanotubes (MWNTs), single wall carbon nanotubes (SWNTs), graphene sheets or aggregates of graphene sheets, and materials comprising fullerenic fragments and mixtures thereof.

8. The electrochemical cell of claim 1 , wherein the volume percentage of the ion storage compound is between 5% and 70%.

9. The electrochemical cell of claim 1 , wherein the electrode composition comprises 0.5% to 5% by volume of the electronically conductive particles.

10. An electrochemical cell comprising:

an anode;

a cathode; and

an ion-permeable membrane disposed between the anode and the cathode;

wherein at least one of the anode and the cathode includes a semi-solid electrode composition comprising ion storage compound particles capable of taking up or releasing ions, and 0.5% to 10% by volume of electronically conductive particles disposed in a liquid electrolyte, the ion storage compound particles having a polydisperse size distribution and a particle packing fraction of at least 50 vol %.

11. The electrochemical cell of claim 10 , wherein the particle packing fraction is at least 70 vol %.

12. The electrochemical cell of claim 10 , wherein the ion storage compound particles have a polydisperse size distribution in which the finest particles present in at least 5 vol % of the total volume, is at least a factor of 5 smaller than the largest particles present in at least 5 vol % of the total volume.

13. The electrochemical cell of claim 10 , wherein the volume percentage of the ion storage compound is between 5% and 70%.

14. The electrochemical cell of claim 10 , wherein the electronically conductive particles form a percolating network in the electrode composition.

15. The electrochemical cell of claim 10 , wherein the electronically conductive particles comprise a conductive inorganic compound selected from the group consisting of metals, metal carbides, metal nitrides, metal oxides, and allotropes of carbon including carbon black, graphitic carbon, carbon fibers, carbon microfibers, vapor-grown carbon fibers (VGCF), fullerenic carbons including “buckyballs”, carbon nanotubes (CNTs), multiwall carbon nanotubes (MWNTs), single wall carbon nanotubes (SWNTs), graphene sheets or aggregates of graphene sheets, and materials comprising fullerenic fragments and mixtures thereof.

16. An electrochemical cell comprising:

an anode;

a cathode; and

an ion-permeable membrane disposed between the anode and the cathode;

wherein at least one of the anode and the cathode includes an electrode composition comprising a suspension of ion storage compound particles capable of taking up or releasing ions, and 0.5% to 10% by volume of electronically conductive particles disposed in a liquid electrolyte, the ion storage compound particles having a polydisperse size distribution and a particle packing fraction of at least 50 vol %.

17. The electrochemical cell of claim 16 , wherein the ion storage compound particles have a particle packing fraction of at least 70 vol %.

18. The electrochemical cell of claim 16 , wherein the electrode composition comprises a semi-solid composition.

19. The electrochemical cell of claim 16 , wherein the liquid electrolyte is a non-aqueous liquid electrolyte.

20. The electrochemical cell of claim 16 , wherein the electronically conductive particles form a percolating network in the electrode composition.

21. The electrochemical cell of claim 16 , wherein the electronically conductive particles comprise a conductive inorganic compound selected from the group consisting of metals, metal carbides, metal nitrides, metal oxides, and allotropes of carbon including carbon black, graphitic carbon, carbon fibers, carbon microfibers, vapor-grown carbon fibers (VGCF), fullerenic carbons including “buckyballs”, carbon nanotubes (CNTs), multiwall carbon nanotubes (MWNTs), single wall carbon nanotubes (SWNTs), graphene sheets or aggregates of graphene sheets, and materials comprising fullerenic fragments and mixtures thereof.

22. The electrochemical cell of claim 16 , wherein the ion storage compound particles have a polydisperse size distribution in which the finest particles present in at least 5 vol % of the total volume, is at least a factor of 5 smaller than the largest particles present in at least 5 vol % of the total volume.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 27, 2018
From: 24M TECHNOLOGIES, INC.
To: MASSACHUSETTS INSTITUTE OF TECHNOLOGY
Reel/Frame 046988/0719 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 25, 2015
From: CHIANG, YET-MING; CARTER, WILLIAM CRAIG; DUDUTA, MIHAI; LIMTHONGKUL, PIMPA
To: 24M TECHNOLOGIES, INC.
Reel/Frame 036416/0806 →
Continuity (5)
Continuation 12970773 · Dec 16, 2010
Continuation In Part 12484113 · Jun 12, 2009
Provisional Application 61060972 · Jun 12, 2008
Provisional Application 61175741 · May 5, 2009
Related Publication 20140154546A1 · Jun 5, 2014