IP Library Granted Patent US 9,660,265
Granted Patent B2
US 9,660,265 · App. 14/657,695 · Granted May 23, 2017

Lithium sulfur batteries and electrolytes and sulfur cathodes thereof

Inventors: Steven J. Visco (Berkeley, CA); Nikolay Goncharenko (Walnut Creek, CA); Vitaliy Nimon (San Francisco, CA); Alexei Petrov (Walnut Creek, CA); Yevgeniy S. Nimon (Danville, CA); Lutgard C. De Jonghe (Lafayette, CA); Bruce D. Katz (Moraga, CA); Valentina Loginova (Walnut Creek, CA)
Assignee: POLYPLUS BATTERY COMPANY
H01M4/5815H01M4/38H01M10/36H01M2/40H01M4/382H01M4/386H01M4/405H01M4/485H01M4/587H01M4/661H01M4/663H01M4/667H01M4/74H01M4/806H01M4/808H01M2300/0002H01M2300/0014H01M2300/0037
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Quick Facts
Patent No.
US 9,660,265
App. No.
14/657,695
Granted
May 23, 2017
Kind
B2
Abstract

Lithium sulfur battery cells that use water as an electrolyte solvent provide significant cost reductions. Electrolytes for the battery cells may include water solvent for maintaining electroactive sulfur species in solution during cell discharge and a sufficient amount of a cycle life-enhancing compound that facilitates charging at the cathode. The combination of these two components enhances one or more of the following cell attributes: energy density, power density and cycle life. For instance, in applications where cost per Watt-Hour (Wh) is paramount, such as grid storage and traction applications, the use of an aqueous electrolyte in combination with inexpensive sulfur as the cathode active material can be a key enabler for the utility and automotive industries, for example, providing a cost effective and compact solution for load leveling, electric vehicles and renewable energy storage. Sulfur cathodes, and methods of fabricating lithium sulfur cells, in particular for loading lithium sulfide into the cathode structures, provide further advantages.

Claims (25)

1. An aqueous sulfur battery cell, comprising:

an anode structure comprising a lithium electroactive material;

a cathode comprising a solid electron transfer medium;

an aqueous electrolyte solution comprising an aqueous solvent system and electroactive sulfur species dissolved therein, the aqueous solvent system comprising water solvent for maintaining electroactive sulfur species in solution during cell discharge and a cycle life enhancing compound, that facilitates charging at the cathode;

wherein the aqueous electrolyte solution is in electron transfer contact with the cathode but isolated from direct contact with the lithium electroactive material.

2. The aqueous lithium sulfur battery cell of claim 1 , wherein the water serves as a reactive solvent for maintaining electroactive sulfur species in solution during cell discharge.

3. The aqueous lithium sulfur battery cell of claim 1 , wherein the aqueous electrolyte solution has an active stoichiometric ratio represented by the chemical formula Li 2 S x , with x having a value between 1 and 7.

4. The aqueous lithium sulfur battery cell of claim 3 , wherein the cycle life enhancing compound is present in an amount sufficient to support an aqueous electrolyte solution having an active stoichiometric ratio represented by the chemical formula Li 2 S x , wherein x is greater than 5.

5. The aqueous lithium sulfur battery cell of claim 1 , wherein the cycle life enhancing compound is an organic compound.

6. The aqueous lithium sulfur battery cell of claim 5 , wherein the organic compound is a protic nitrogen containing organic compound.

7. The aqueous lithium sulfur battery cell of claim 5 , wherein the organic compound is a primary amine.

8. The aqueous lithium sulfur battery cell of claim 5 , wherein the organic compound is a secondary amine.

9. The aqueous lithium sulfur battery cell of claim 5 , wherein the organic compound is a tertiary amine.

10. The aqueous lithium sulfur battery cell of claim 5 , wherein the organic compound is represented by the general formula:

wherein R 1 is H or an organic radical (i.e., functional group), R 2 is H or an organic radical, and R 3 is H or an organic radical.

11. The aqueous lithium sulfur battery cell of claim 1 , wherein the cycle life enhancing compound is ammonia.

12. The aqueous lithium sulfur battery cell of claim 11 , wherein the amount of ammonia in the aqueous solvent is greater than 5% (m/m).

13. The aqueous lithium sulfur battery cell of claim 11 , wherein the amount of ammonia in the aqueous solvent is between 5 to 35% (m/m).

14. The aqueous lithium sulfur battery cell of claim 11 , wherein the amount of ammonia in the aqueous solvent is between 14 to 33% (m/m).

15. The aqueous lithium sulfur battery cell of claim 11 , wherein the pH of the electrolyte absent the ammonia is greater than 12.

16. The aqueous lithium sulfur battery cell of claim 1 , wherein the volume percent of water in the aqueous solvent system is at least 10%.

17. The aqueous lithium sulfur battery cell of claim 1 , wherein the cell is a secondary battery.

18. The aqueous lithium sulfur battery cell of claim 5 , wherein the amount of said organic compound dissolved in the electrolyte is sufficient to yield a cell whereby the total capacity is provided by dissolved active sulfur species, and the delivered capacity of said dissolved sulfur species corresponds to a value that is greater than 700 mAh/gram of dissolved sulfur over at least 2 cycles.

19. The aqueous lithium sulfur battery cell of claim 1 , wherein the aqueous solvent system provides a medium for twofold solvolysis of electroactive sulfur species, a firstfold solvolysis taking place during discharge and a secondfold solvolysis taking place during charge, the water serving to solubilze, via hydrolysis, active sulfur species on discharge and the cycle life enhancing compound serving as a reactive solvent for solubilizing electroactive sulfur species on charge.

20. The aqueous lithium sulfur battery cell of claim 19 , wherein the aqueous electrolyte solution has an active stoichiometric ratio of greater than 5.

Assignments (3)
CONFIRMATORY LICENSE Recorded Oct 24, 2018
From: POLYPLUS BATTERY COMPANY
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 047298/0707 →
CONFIRMATORY LICENSE Recorded Jun 5, 2018
From: POLYPLUS BATTERY COMPANY
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 046296/0430 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 16, 2015
From: VISCO, STEVEN J.; GONCHARENKO, NIKOLAY; NIMON, VITALIY; PETROV, ALEXEI; NIMON, YEVGENIY S.; DE JONGHE, LUTGARD C.; KATZ, BRUCE D.; LOGINOVA, VALENTINA
To: POLYPLUS BATTERY COMPANY
Reel/Frame 035427/0065 →
Continuity (10)
Continuation In Part 14334573 · Jul 17, 2014
Continuation 13676487 · Nov 14, 2012
Continuation In Part 13475324 · May 18, 2012
Continuation In Part 13440847 · Apr 5, 2012
Provisional Application 61993609 · May 15, 2014
Provisional Application 61955101 · Mar 18, 2014
Provisional Application 61585589 · Jan 11, 2012
Provisional Application 61560134 · Nov 15, 2011
Provisional Application 61623031 · Apr 11, 2012
Related Publication 20150214555A1 · Jul 30, 2015