IP Library Granted Patent US 9,683,441
Granted Patent B2
US 9,683,441 · App. 14/572,352 · Granted Jun 20, 2017

Power supply for wired pipe with rechargeable energy storage

Inventors: Riccardo Signorelli (Boston, MA); John Jacob Cooley (Boston, MA)
E21B47/122E21B41/0085
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Quick Facts
Patent No.
US 9,683,441
App. No.
14/572,352
Granted
Jun 20, 2017
Kind
B2
Abstract

A power supply for a wired pipe system is provided. The power supply includes energy storage capabilities, and provides for operation in high temperature environments.

Claims (47)

1. A wired pipe segment for use in a downhole environment, the pipe segment comprising:

an uphole connection for outputting or receiving electromagnetic signals to or from an uphole location;

a downphole connection for outputting or receiving electromagnetic signals to or from a downhole location; and

a booster for boosting the power of an electromagnetic signal from one of the uphole connection and the downhole connection and outputting a boosted signal to the other one of the uphole connection and the downhole connection;

wherein the booster comprises at least one high temperature rechargeable energy storage (HTRES);

wherein the HTRES is configured to operate at temperatures throughout an operational temperature range comprising the range of 0 C to 150 C;

wherein the HTRES is configured to output power with a peak power of at least 100 W;

wherein the HTRES is configured to operate in the presence of vibrations of up to maximum vibration rating at least 1 times earth gravitational acceleration in root mean square acceleration (Grms) for an operational period of at least 100 hours;

wherein the HTRES is configured to operate in the presence of shocks up to a maximum shock rating of at least 10 G;

wherein the HTRES comprises an ultracapacitor; and

wherein the ultracapacitor is configured to:

store energy input from an energy source at a relatively lower power and relatively more constant rate; and

output energy at a relatively higher power at a relatively more pulsed or intermittent rate.

2. The wired pipe segment of claim 1 , wherein the operational temperature range comprises the range of 0 C to 210 C.

3. The wired pipe segment of claim 1 , wherein the operational temperature range comprises the range of 0 C to 250 C.

4. The wired pipe segment of claim 1 , wherein the operational temperature range comprises the range of −40 C to 210 C.

5. The wired pipe segment of claim 1 , wherein the operational temperature range comprises the range of −40 C to 250 C.

6. The wired pipe segment of claim 4 , wherein the peak power is at least 500 W.

7. The wired pipe segment of claim 4 , wherein the peak power is at least 1 kW.

8. The wired pipe segment of claim 4 , wherein the peak power is at least 10 kW.

9. The wired pipe segment of claim 4 , wherein the peak power is at least 100 kW.

10. The wire pipe segment of claim 4 , wherein the the HTRES is configured to operate in the presence of vibrations of up to maximum vibration rating at least 20 Grms for an operational period of at least 100 hours.

11. The wired pipe segment of claim 4 , wherein the HTRES is configured to operate in the presence of vibrations of up to maximum vibration rating at least 20 Grms for an operational period of at least 1,000 hours.

12. The wired pipe segment of claim 4 , wherein the HTRES is configured to operate in the presence of vibrations of up to maximum vibration rating at least 30 Grms for an operational period of at least 1,000 hours.

13. The wired pipe segment of claim 12 , wherein the HTRES is configured to operate in the presence of vibrations of up to maximum vibration rating at least 50 Grms for an operational period of at least 100 hours.

14. The wired pipe segment of claim 1 , wherein the energy source comprises at least one of:

a battery, a downhole generator, a wire line, and combinations thereof.

15. The wired pipe segment of claim 1 , wherein the HTRES is configured to provide pulsed power to one or more downhole instruments having intermittent peak power demand.

16. The wired pipe segment of claim 1 , wherein the energy source comprises a battery included in the wired pipe segment.

17. The wired pipe segment of claim 16 , wherein the battery comprises a lithium battery.

18. The wired pipe segment of claim 1 , wherein the wired pipe segment is substantially free of any lithium based energy storage elements.

19. The wired pipe segment of claim 1 , further comprising control electronics configured to control the booster.

20. The wired pipe segment of claim 19 , wherein the electromagnetic signal boosted by the booster comprises encoded information, and wherein the control electronics and booster are configured to operate as a signal repeater configured to:

detect the encoded information; and

generate a power boosted electromagnetic signal encoded with the detected information.

21. The wired pipe segment of claim 20 , wherein the control electronics are configured to:

receive an external control signal via one of the downhole connection and the uphole connection; and

control the booster in response to the external control signal.

22. The wired pipe segment of claim 1 , comprising a wire or cable providing an electrically conducting connection between the uphole connection and the downhole connection, wherein:

the booster is configured to boost an electromagnetic signal transmitted through the wire or cable; and

the wire or cable is formed of a material having a higher tensile or shear strength than copper or aluminum and a lower electrical conductivity than copper or aluminum.

23. A system comprising:

a wired downhole pipe comprising a plurality of wired pipe segments;

wherein one or more of the wired pipe segments comprises the wired pipe segment of claim 1 .

24. A method comprising:

providing a wired downhole pipe comprising the system of claim 23 ,

transmitting power or information between a topside or uphole location and one or more downhole instruments.

Assignments (6)
SECURITY INTEREST Recorded Dec 9, 2024
From: FASTCAP ULTRACAPACITORS LLC
To: WINDSAIL CAPITAL FUND, L.P.
Reel/Frame 069547/0440 →
CHANGE OF NAME Recorded Dec 4, 2024
From: FASTCAP SYSTEMS CORPORATION
To: FASTCAP ULTRACAPACITORS LLC
Reel/Frame 069495/0394 →
TERMINATION OF SECURITY AGREEMENT Recorded Dec 4, 2024
From: WINDSAIL CAPITAL FUND, L.P.
To: FASTCAP SYSTEMS CORPORATION; BR CHROM LLC
Reel/Frame 070946/0799 →
SECURITY INTEREST Recorded Oct 18, 2022
From: FASTCAP SYSTEMS CORPORATION
To: WINDSAIL CREDIT FUND, L.P.
Reel/Frame 062738/0152 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 5, 2019
From: SIGNORELLI, RICCARDO; COOLEY, JOHN J.
To: FASTCAP SYSTEMS CORPORATION
Reel/Frame 048806/0836 →
SECOND SUPPLEMENT TO INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Jul 23, 2015
From: FASTCAP SYSTEMS CORPORATION
To: WINDSAIL CREDIT FUND, L.P., AS ADMINISTRATIVE AGENT
Reel/Frame 036171/0059 →
Continuity (5)
Continuation In Part 13669396 · Nov 5, 2012
Provisional Application 61916526 · Dec 16, 2013
Provisional Application 61555100 · Nov 3, 2011
Provisional Application 61624080 · Apr 13, 2012
Related Publication 20150096744A1 · Apr 9, 2015