IP Library Granted Patent US 9,701,569
Granted Patent B2
US 9,701,569 · App. 15/214,650 · Granted Jul 11, 2017

Glass articles exhibiting improved fracture performance

Inventors: Steven Edward DeMartino (Painted Post, NY); Michelle Dawn Fabian (Horseheads, NY); Jeffrey Todd Kohli (Corning, NY); Jennifer Lynn Lyon (Painted Post, NY); Charlene Marie Smith (Corning, NY); Zhongzhi Tang (Painted Post, NY)
Assignee: Corning Incorporated
C03C3/097B32B17/064B32B17/10018B32B17/10137C03C3/085C03C3/091C03C3/093C03C21/002G06F1/16G06F1/1637H05K5/03
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,701,569
App. No.
15/214,650
Granted
Jul 11, 2017
Kind
B2
Abstract

Embodiments of this disclosure pertain to a strengthened glass article including a first surface and a second surface opposing the first surface defining a thickness (t) of about less than about 1.1 mm, a compressive stress layer extending from the first surface to a depth of compression (DOC) of about 0.1·t or greater, such that when the glass article fracture, it breaks into a plurality of fragments having an aspect ratio of about 5 or less. In some embodiments, the glass article exhibits an equibiaxial flexural strength of about 20 kgf or greater, after being abraded with 90-grit SiC particles at a pressure of 25 psi for 5 seconds. Devices incorporating the glass articles described herein and methods for making the same are also disclosed.

Claims (62)

1. A strengthened glass article comprising:

a first surface and a second surface opposing the first surface defining a thickness (t) of about 3 mm or less;

a compressive stress layer extending from the first surface to a depth of compression (DOC) of greater than 0.16·t as measured by scattered light polariscope, the compressive stress layer comprising a surface compressive stress of 400 MPa or greater, as measured by a combination of scattered light polariscope and surface stress meter; and

a maximum central tension that is 50 MPa or greater as measured by scattered light polariscope,

wherein, after the glass article fractures according to a Frangibility Test, the glass article includes a plurality of fragments, wherein at least 90% of the plurality of fragments have an aspect ratio of about 5 or less.

2. The strengthened glass article of claim 1 , wherein the glass article fractures into the plurality of fragments in 1 second or less, as measured by the Frangibility Test.

3. The strengthened glass article of claim 1 , wherein at least 80% of the plurality of fragments have a maximum dimension that is less than or equal to 3·t.

4. The strengthened glass article of claim 1 , wherein at least 50% of plurality of fragments comprises an aspect ratio of 2 or less.

5. The strengthened glass article of claim 1 , wherein at least 50% of the plurality of fragments comprises a volume of less than or equal to about 10 mm 3 .

6. The strengthened glass article of claim 1 , wherein the plurality of fragments comprises an ejected portion of fragments, wherein the ejected portion of fragments comprises 10% or less of the plurality of fragments.

7. The strengthened glass article of claim 1 , wherein the glass article comprises a first weight prior to fracture and the wherein the plurality of fragments comprises an ejected portion of fragments and a non-ejected portion of fragments, the non-ejected portion of fragments having a second weight, and the difference between the first weight and the second weight is 1% of the first weight.

8. The strengthened glass article of claim 1 , wherein the probability of the glass article fracturing into the plurality of fragments within 1 second or less, as measured by a Frangibility Test, is 99% or greater.

9. The strengthened glass article of claim 1 , wherein the glass article comprises a stored tensile energy of 20 J/m 2 or greater.

10. The strengthened glass article of claim 1 , wherein the ratio of the maximum central tension to surface compressive stress is in the range from about 0.1 to about 1.

11. The strengthened glass article of claim 10 , wherein the maximum central tension is 100 MPa/√(t/1 mm) or greater (in units of MPa), wherein t is in mm.

12. The strengthened glass article of claim 1 , wherein the glass article comprises an alkali aluminosilicate glass, alkali containing borosilicate glass, an alkali aluminophosphosilicate glass or alkali aluminoborosilicate glass.

13. The strengthened glass article of claim 1 , wherein the glass article is disposed on a containment layer.

14. The strengthened glass article of claim 1 , further comprising:

a CT region of the stress profile, wherein the CT region is defined by the equation

Stress( x )=MaxCT−(((MaxCT·( n+ 1))/0.5 n )·|( x/t )−0.5| n ),

wherein MaxCT is the maximum CT value and is provided as a positive value in units of MPa, x is position along the thickness (t) in micrometers, and n is between 1.5 and 5.

15. A strengthened glass article comprising:

a first surface and a second surface opposing the first surface defining a thickness (t) of about 3 mm or less;

a compressive stress layer extending from the first surface to a depth of compression (DOC) of greater than 0.2·t as measured by scattered light polariscope, wherein the surface compressive stress is 250 MPa or greater, as measured by a combination of scattered light polariscope and surface stress meter;

a maximum central tension of 85 MPa or more as measured by scattered light polariscope; and

wherein, after the glass article fractures according to a Frangibility Test, the glass article includes a plurality of fragments, wherein at least 90% of the plurality of fragments have an aspect ratio of about 5 or less.

16. The strengthened glass article of claim 15 , further comprising:

a CT region of the stress profile, wherein the CT region is defined by the equation

Stress( x )=MaxCT−(((MaxCT·( n+ 1))/0.5 n )·|( x/t )−0.5| n ),

wherein MaxCT is the maximum CT value and is provided as a positive value in units of MPa, x is position along the thickness (t) in micrometers, and n is between 1.5 and 5.

17. A strengthened glass article comprising:

a first surface and a second surface opposing the first surface defining a thickness (t) of about 3 mm or less;

a compressive stress layer extending from the first surface to a depth of compression (DOC) of greater than about 0.15·t as measured by scattered light polariscope, the compressive stress layer comprising a surface compressive stress of 400 MPa or greater, as measured by a combination of scattered light polariscope and surface stress meter; and

a maximum central tension (CT) of about 50 MPa or greater as measured by scattered light polariscope,

wherein the glass article exhibits a load to failure of about 10 kgf or greater, after being abraded with 90-grit SiC particles at a pressure of 25 psi for 5 seconds.

18. The strengthened glass article of claim 17 , wherein the glass article comprises a stored tensile energy of 20 J/m 2 or greater.

19. The strengthened glass article of claim 17 , wherein the ratio of the maximum central tension to surface compressive stress is in the range from about 0.1 to about 1.

20. The strengthened glass article of claim 19 , wherein the maximum central tension (CT) is M 85 MPa or greater.

21. The strengthened glass article of claim 17 , wherein the DOC comprises about 0.2t or greater.

22. The strengthened glass article of claim 17 , wherein the glass article is adhered to a substrate.

23. The strengthened glass article of claim 17 , further comprising:

a CT region of the stress profile, wherein the CT region is defined by the equation

Stress( x )=MaxCT−(((MaxCT·( n+ 1))/0.5 n )·|( x/t )−0.5| n ),

wherein MaxCT is the maximum CT value and is provided as a positive value in units of MPa, x is position along the thickness (t) in micrometers, and n is between 1.5 and 5.

24. The strengthened glass article of claim 17 , wherein t is 0.4 mm or more.

25. A consumer electronic product comprising:

a housing having a front surface;

electrical components provided at least partially internal to the housing, the electrical components including at least a controller, a memory, and a display; and

a cover glass disposed at the front surface of the housing and over the display, or disposed as a back cover, the cover glass comprising a strengthened glass article,

wherein the strengthened glass article comprises:

a first surface and a second surface opposing the first surface defining a thickness (t) of about 3 mm or less;

a compressive stress layer extending from the first surface to a depth of compression (DOC) of greater than about 0.17 t as measured by scattered light polariscope, the compressive stress layer comprising a surface compressive stress of 200 MPa or more as measured by a combination of scattered light polariscope and surface stress meter; and

a maximum central tension (CT) of about 85 MPa or greater as measured by scattered light polariscope.

26. The consumer electronic product of claim 25 , wherein the glass article comprises a stored tensile energy of 20 J/m 2 or greater.

27. The consumer electronic product of claim 25 , wherein the ratio of the maximum central tension to surface compressive stress is in the range from about 0.1 to about 1.

28. The consumer electronic product of claim 25 , wherein the DOC comprises about 0.2t or greater.

29. The consumer electronic product of claim 25 , wherein the glass article is disposed on a containment layer.

30. The consumer electronic product of claim 25 , wherein the consumer electronic product comprises a tablet, a transparent display, a mobile phone, a video player, an information terminal device, an e-reader, a laptop computer, or a non-transparent display.

31. The electronic consumer product of claim 25 , further comprising:

a CT region of the stress profile, wherein the CT region is defined by the equation

Stress( x )=MaxCT−(((MaxCT·( n+ 1))/0.5 n )·|( x/t )−0.5| n ),

wherein MaxCT is the maximum CT value and is provided as a positive value in units of MPa, x is position along the thickness (I) in micrometers, and n is between 1.5 and 5.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 25, 2017
From: DEMARTINO, STEVEN EDWARD; FABIAN, MICHELLE DAWN; KOHLI, JEFFREY TODD; LYON, JENNIFER LYNN; SMITH, CHARLENE MARIE; TANG, ZHONGZHI
To: CORNING INCORPORATED
Reel/Frame 042508/0203 →
Continuity (3)
Provisional Application 62343320 · May 31, 2016
Provisional Application 62194984 · Jul 21, 2015
Related Publication 20170022093A1 · Jan 26, 2017