Packaging for catheter treatment devices and associated devices, systems and methods
Packaging ( 5 ) for catheter treatment devices, such as catheters ( 10 ) including multi-electrode arrays ( 6 ), are disclosed herein. In one embodiment, for example, a catheter package assembly comprises a tray ( 50 ), a lid ( 80 ), and a coiled sheath ( 30 ) disposed in the tray. The tray includes at least one pocket ( 54 ) adapted to receive a distal end portion of a catheter. The tray and lid each include cooperative latching features ( 90 ). The sheath defines a lumen that is configured to receive an elongate shaft ( 4 ) of the catheter.
1. A catheter package assembly for removably containing and protecting a catheter, the catheter package assembly comprising:
a catheter container having a tray including—
a therapeutic assembly pocket configured to receive a therapeutic assembly at a distal portion of the catheter;
a handle pocket configured to receive a handle of the catheter;
a wire path extending from the handle pocket an including a plurality of nubs positioned to grasp a cable assembly of the handle; and
a channel extending between the therapeutic assembly pocket and the handle pocket, wherein the channel includes a coil groove;
a sheath removably disposed in the coil groove, wherein the sheath comprises a lumen therethrough configured to receive an elongate shaft of the catheter; and
a lid configured to mate with the tray and provide an enclosed container for a portion of the catheter;
a blister shell including a surrounding sidewall and a sealing flange, wherein the shape of the surrounding sidewall is congruent with the shape of the catheter container; and
a lidding sheet configured to mate to the sealing flange and provide an enclosed container.
2. The catheter package assembly of claim 1 wherein the tray further comprises a plurality of protrusions positioned to engage the sheath and removably retain the sheath in the tray in a snap fit arrangement.
3. The catheter package assembly of claim 1 wherein the tray includes a plurality of protrusions adjacent the handle pocket and positioned to removably retain the handle in the handle pocket.
4. The catheter package assembly of claim 1 wherein the lid comprises a lid pocket cover and a lid channel cover portion, and wherein, when the lid is mated with the tray in a closed configuration—
the therapeutic assembly pocket and the lid pocket cover cooperatively contain and protect the therapeutic assembly at the distal portion of the catheter; and
the channel and the lid channel cover portion cooperatively contain and protect the sheath.
5. The catheter package assembly of claim 1 wherein the coiled sheath is secured to itself, thereby retaining the sheath in a coiled configuration.
6. The catheter package assembly of claim 5 wherein the coiled sheath is welded to itself.
7. The catheter package assembly of claim 1 wherein the channel further comprises a retainer feature proximate the therapeutic assembly pocket, and wherein the retainer feature is configured to removably retain the sheath in the channel.
8. The catheter package assembly of claim 7 wherein the channel comprises an end stop feature between the retainer feature and the therapeutic assembly pocket, and wherein the sheath assembly is configured to be retained in the channel against the end stop feature by the retainer feature.
9. The catheter package assembly of claim 1 , further comprising a boss protruding centrally in the blister shell to help locate the catheter container therein.
10. The catheter package assembly of claim 1 , further comprising an inner boss protruding centrally in the cable assembly cavity to help position a cable of the catheter therein.