IP Library Granted Patent US 9,755,549
Granted Patent B2
US 9,755,549 · App. 15/010,277 · Granted Sep 5, 2017

Three level neutral point clamped converter with improved voltage balancing

Inventor: David C. Lewis (Waltham, MA)
Assignee: Raytheon Company
H02M7/53871H02M1/08H02M2001/0009
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Quick Facts
Patent No.
US 9,755,549
App. No.
15/010,277
Granted
Sep 5, 2017
Kind
B2
Abstract

An NPC converter is controlled by estimating current flow during the short vector periods of a space vector modulation drive signal. The current estimation is used to close a first order inner current regulator loop that steers current to either the upper capacitor or the lower capacitor of a DC link. An outer voltage regulator measures the voltage imbalance across the capacitors and drives the inner current loop. By managing the associated duty cycle of each vector a bias current is formed that balances the capacitor voltages.

Claims (49)

1. A converter, comprising:

a neutral point clamped (NPC) converter module comprising:

a plurality of phase legs, each phase leg comprising a plurality of switches coupled in series with one another between a first node and a second node, each phase leg further comprising an AC node positioned between two adjacent switches;

a current sensor coupled to each AC node and configured to measure an amount of current flowing into, or out of, each respective AC node; and

a controller, coupled to the NPC converter module and the current sensor, configured to:

generate a space vector pulse width modulated (SVPWM) signal to control a respective on/off condition of each of the plurality of switches as a function of:

a short vector current signal generated as a function of a value of the current sensed at the respective AC nodes during short vector periods of the SVPWM signal; and

a respective voltage differential between a first voltage on the first node and a second voltage on the second node, each with respect to a third node.

2. The converter of claim 1 , wherein the controller is further configured to:

adjust a modulation index signal as a function of the short vector current signal.

3. The converter of claim 1 , wherein the controller further comprises:

a proportional integrator (PI) current regulator configured to generate a voltage command signal as a function of the short vector current signal; and

a space vector PWM modulator configured to receive the voltage command signal and generate the SVPWM signal as a function thereof.

4. The converter of claim 3 , wherein the controller further comprises:

a proportional integrator (PI) voltage regulator configured to output a current regulator command signal; and

a difference module configured to output a difference value representing a difference between the short vector current signal and the current regulator command signal,

wherein the PI current regulator is further configured to generate the voltage command signal as a function of the difference value.

5. The converter of claim 1 , wherein the controller is further configured to generate each cycle of the SVPWM signal to start and end with a positive short vector portion and to include two negative short vector portions of equal duration in the middle of the cycle.

6. The converter of claim 5 , wherein the controller is further configured to adjust a time duration of one or more of the positive and negative short vector portions of the SVPWM signal as a function of the short vector current signal.

7. A method of operating a multi-level neutral point clamped converter comprising:

measuring AC current flowing in the converter;

generating a short vector current signal representing a component of the measured AC current during a short vector period of a space vector pulse width modulated (SVPWM) driving signal;

measuring a voltage difference between respective voltages on each of two capacitors in a DC link portion of the converter; and

modifying the SVPWM driving signal as a function of the generated short vector current signal and the measured voltage difference.

8. The method of claim 7 , further comprising:

adjusting a modulation index signal as a function of the short vector current signal.

9. The method of claim 7 , further comprising:

generating a current regulator command signal as a function of the short vector current signal; and

and generating the SVPWM signal as a function of the current regulator command signal.

10. The method of claim 9 , further comprising:

generating a difference value representing a difference between the short vector current signal and the current regulator command signal; and

generating the voltage command signal as a function of the difference value.

11. The method of claim 7 , further comprising generating each cycle of the SVPWM signal to start and end with a positive short vector portion and to include two negative short vector portions of equal duration in the middle of the cycle.

12. The method of claim 11 , further comprising adjusting adjust a time duration of one or more of the positive and negative short vector portions of the SVPWM signal as a function of the short vector current signal.

13. A non-transitory computer readable media comprising instructions stored thereon that, when executed by a processing apparatus, cause the processing apparatus to implement a method of operating a multi-level neutral point clamped converter, the method comprising:

measuring AC current flowing in the converter;

generating a short vector current signal representing a component of the measured AC current during a short vector period of a space vector pulse width modulated (SVPWM) driving signal;

measuring a voltage difference between respective voltages on each of two capacitors in a DC link portion of the converter; and

modifying the SVPWM driving signal as a function of the generated short vector current signal and the measured voltage difference.

14. The computer readable media of claim 13 , the method further comprising:

adjusting a modulation index signal as a function of the short vector current signal.

15. The computer readable media of claim 13 , the method further comprising:

generating a current regulator command signal as a function of the short vector current signal; and

and generating the SVPWM signal as a function of the current regulator command signal.

16. The computer readable media of claim 15 , the method further comprising:

generating a difference value representing a difference between the short vector current signal and the current regulator command signal; and

generating the voltage command signal as a function of the difference value.

17. The computer readable media of claim 13 , the method further comprising generating each cycle of the SVPWM signal to start and end with a positive short vector portion and to include two negative short vector portions of equal duration in the middle of the cycle.

18. The computer readable media of claim 17 , the method further comprising adjusting adjust a time duration of one or more of the positive and negative short vector portions of the SVPWM signal as a function of the short vector current signal.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 1, 2016
From: LEWIS, DAVID C.
To: RAYTHEON COMPANY
Reel/Frame 037631/0158 →
Continuity (1)
Related Publication 20170222574A1 · Aug 3, 2017