Extraction methods
The invention provides systems and methods for the automation of the extraction of a liquid substance from a material. The disclosed systems include multiple tanks and valves under computer control providing for the safe transport of a solvent through the material under computer control. Solvent transport is accomplished by heating and/or cooling selected tanks or vessels to cause the solvent to evaporate or condense as desired. Tank and/or solvent heating and cooling is controlled automatically. Thus, in all embodiments the use of external pumps can be avoided.
1. A method of extracting compounds from a compound-bearing material, comprising:
providing an extractor comprising:
a first tank;
an extraction chamber having a top, a bottom, and a hollow expanse between the top and the bottom adapted to hold the compound-bearing material, wherein the extraction chamber comprises a fluid inlet through the top, and wherein said fluid inlet is in fluid communication with an outlet from the first tank; and
a second tank adapted to store a solvent;
a recapture line providing a fluid pathway between the second tank and the first tank that does not extend through the extraction chamber;
placing a compound-bearing material into the extraction chamber;
placing the solvent in the first tank;
flowing the solvent from the first tank to the extraction chamber;
contacting the compound bearing material in the extraction chamber with the solvent causing an extraction of a compound within the compound-bearing material;
flowing the solvent and the extracted compound from the extraction chamber to the second tank;
removing the extracted compound from the second tank through an opening in the second tank; and
transporting the solvent in a vapor phase from the second tank to the first tank through the recapture line by heating or cooling at least one of the first tank or the second tank.
2. The method of claim 1 further comprising:
providing a heating element in thermal communication with the second tank; and
causing the solvent to be transported in a vapor phase from the second tank to the first tank through the recapture line by heating the second tank with the heating element.
3. The method of claim 1 further comprising:
providing a cooling element in thermal communication with the first tank; and
causing the solvent to be transported in a vapor phase from the second tank to the first tank through the recapture line by cooling the first tank with the cooling element.
4. The method of claim 3 further comprising:
providing a heating element in thermal communication with the second tank; and
causing the solvent to be transported in a vapor phase from the second tank to the first tank through the recapture line by heating the second tank with the heating element and cooling the first tank with the cooling element.
5. The method of claim 4 wherein heating the second tank and cooling the first tank are the only processes used to cause solvent to be transported in a vapor phase from the second tank to the first tank through the recapture line.
6. The method of claim 1 further comprising:
providing a heating element in thermal communication with the first tank; and
causing the solvent to flow from the first tank to the extraction chamber by heating the first tank with the heating element.
7. The method of claim 1 further comprising:
providing a cooling element in thermal communication with the second tank; and
causing the solvent to flow from the first tank to the extraction chamber by cooling the second tank with the cooling element.
8. The method of claim 7 further comprising:
providing a heating element in thermal communication with the first tank; and
causing the solvent to flow from the first tank to the extraction chamber by heating the first tank with the heating element and cooling the second tank with the cooling element.
9. The method of claim 8 wherein the processes of heating the first tank and cooling the second tank are the only processes used to cause solvent to flow from the first tank to the extraction chamber.
10. The method of claim 1 further comprising:
providing a first combination heating/cooling element in thermal communication with the first tank;
causing the solvent to flow from the first tank to the extraction chamber by heating the first tank with the first combination heating/cooling element; and
causing the solvent to be transported in a vapor phase from the second tank to the first tank through the recapture line by cooling the first tank with the first combination heating/cooling element.
11. The method of claim 1 further comprising:
providing a second combination heating/cooling element in thermal communication with the second tank;
causing the solvent to flow from the first tank to the extraction chamber by cooling the second tank with the second combination heating/cooling element; and
causing the solvent to be transported in a vapor phase from the second tank to the first tank through the recapture line by heating the second tank with the second combination heating/cooling element.
12. The method of claim 11 further comprising:
providing a first combination heating/cooling element in thermal communication with the first tank;
causing the solvent to flow from the first tank to the extraction chamber by heating the first tank with the first combination heating/cooling element and cooling the second tank with the second combination heating/cooling element; and
causing the solvent to be transported in a vapor phase from the second tank to the first tank through the recapture line by cooling the first tank with the first combination heating/cooling element and heating the second tank with the second heating/cooling element.
13. The method of claim 1 further comprising:
providing a filter between the extraction chamber and the second tank; and
retaining solid matter in the extraction chamber with the filter as the solvent and the extracted compound flow from the extraction chamber to the second tank.
14. The method of claim 1 wherein the extraction chamber is removably coupled to the second tank.
15. The method of claim 14 wherein the extraction chamber is connected to the second tank with a threaded connection.
16. The method of claim 14 wherein the extraction chamber is connected to the second tank with a bolt and flange connection.
17. The method of claim 16 further comprising:
providing a combination wafer valve and channel filter between the extraction chamber and the second tank;
controlling flow between the extraction chamber and the second tank with the wafer valve; and
retaining solid matter in the extraction chamber with the channel filter as the solvent and the extracted compound flow from the extraction chamber to the second tank.
18. The method of claim 1 wherein the solvent is butane.
19. The method of claim 1 wherein the first tank has a volume of at least four times the volume of the extraction chamber.
20. The system of claim 1 wherein the second tank comprises an interior height to width ratio of at least 1:3.