Adjustable deadband control system
Control systems include various combinations of pressure regulators, pilots, and pressure stabilizers to provide systems with adjustable deadbands for over pressure protection, adjustable deadbands for under pressure protection, adjustable deadbands for both over pressure and under pressure protection, pressure assisted closure for over pressure protection, pressure assisted closure for under pressure protection, pressure assisted closure for both over pressure and under pressure protection, or spring assisted closure for over pressure and under pressure protection.
1. A control system, comprising:
a pressure regulator comprising a fluid inlet, a fluid outlet, and an actuator assembly, the actuator assembly comprising a cavity and a diaphragm assembly disposed within the cavity and dividing the cavity into a first chamber and a second chamber, the first chamber in fluid communication with the fluid outlet;
a first pilot in fluid communication with the second chamber of the actuator assembly and the fluid outlet;
a second pilot in fluid communication with the second chamber of the actuator assembly and the fluid outlet; and
a pressure stabilizer in fluid communication with the fluid inlet, the fluid outlet, and the first pilot, wherein:
the first pilot is in an open position and the second pilot is in a closed position with a pressure of a process fluid at the fluid outlet below a first setpoint of the first pilot and below a second setpoint of the second pilot;
the first pilot is in a closed position and the second pilot is in the closed position with the pressure of the process fluid at the outlet above the first setpoint and below the second setpoint; and
the first pilot is in a closed position and the second pilot is in an open position with the pressure of the process fluid at the fluid outlet above the first setpoint and above the second setpoint.
2. The control system of claim 1 , wherein:
the first pilot comprises a cavity, a first diaphragm assembly disposed within the cavity, and a second diaphragm assembly disposed within the cavity, the first and second diaphragm assemblies dividing the cavity into a first chamber, a second chamber, and a third chamber;
the actuator assembly is in fluid communication with the second chamber of the first pilot;
the pressure stabilizer is in fluid communication with the second chamber of the first pilot with a plug of the first pilot spaced apart from a seat of the first pilot; and
the third chamber of the first pilot is in fluid communication with the fluid outlet.
3. The control system of claim 1 , wherein:
the second pilot comprises a cavity, a first diaphragm assembly disposed within the cavity, and a second diaphragm assembly disposed within the cavity, the first and second diaphragm assemblies dividing the cavity into a first chamber, a second chamber, and a third chamber;
the actuator assembly is in fluid communication with the second chamber of the second pilot with a plug of the second pilot spaced apart from a seat of the second pilot;
the second chamber of the second pilot is in fluid communication with the fluid outlet; and
the third chamber of the second pilot is in fluid communication with the fluid outlet.
4. The control system of claim 1 , wherein:
the pressure stabilizer comprises a cavity and a diaphragm assembly disposed within the cavity, the diaphragm assembly dividing the cavity into a first chamber and a second chamber;
the first pilot is in fluid communication with the second chamber of the pressure stabilizer;
the first chamber of the pressure stabilizer is in fluid communication with the fluid outlet; and
the second chamber of the pressure stabilizer is in fluid communication with the fluid inlet with a plug of the pressure stabilizer spaced apart from a seat of the pressure stabilizer.