Automatic start / stop controls for agricultural load and transfer equipment
A scale controller system and method of using the system is disclosed. The scale controller is adapted for use with a grain cart or similar implement that includes a discharge opening and conveyor. The system includes a scale and a plurality of sensors that work together to automate numerous functions that are typically performed manually. For example, the present invention discloses a system that automatically records the amount of material loaded or unloaded by continuously monitoring the load on a scale and the RPMs of a power take-off shaft that drives a conveyor.
1. A system for automatically storing and conveying material comprising:
a storage carrier configured to store material and having a discharge opening;
a conveying device having an input end and a discharge end, the input end of the conveying device being positioned to receive material discharged from the discharge opening of the storage carrier;
a scale coupled to the storage carrier and configured to continuously measure the weight of the material present in the storage carrier, and sense any change in weight of the material in the storage carrier; and
a scale controller in electronic communication with the scale, adapted to automatically determine when an unloading process at the discharge opening starts and stops by entering a conveying start mode in response to the weight of the material in the storage carrier beginning to change and by entering a conveying stop mode in response to the weight of the material in the storage carrier stopping changing, the scale controller further adapted to automatically store, without user input, a weight of material unloaded.
2. The system of claim 1 wherein the conveying device is an auger.
3. The system of claim 1 wherein the conveying device is a belt conveyor.
4. The system of claim 1 wherein the conveying device is driven by a Power Take-Off shaft.
5. The system of claim 4 further comprising a sensor, the sensor configured to continuously monitor the speed of the Power Take-Off shaft.
6. The system of claim 1 wherein the discharge opening includes a door, the door configured to separate the material in the storage carrier from the conveying device and including an actuation mechanism.
7. The system of claim 6 wherein the door is mechanically actuated.
8. The system of claim 6 wherein the door is hydraulically actuated.
9. A system for automatically recording an amount of material moved comprising:
a storage carrier configured to store material and having a discharge opening;
a conveying device driven by a Power Take-Off shaft and having an input end and a discharge end, the input end of the conveying device being positioned to receive material discharged from the discharge opening of the storage carrier;
a sensor configured to continuously monitor a speed of the Power Take-Off shaft;
a scale configured to measure the weight of the material present in the storage carrier;
a scale controller electrically coupled to the scale and the sensor, adapted to sense any change in weight of the material in the storage carrier, the scale controller further adapted to automatically determine when a loading or unloading process starts or stops by entering a start mode when the weight of the material in the storage carrier begins to change and the Power Take-Off shaft achieves a predetermined speed and by entering a stop mode when the weight of the material in the storage carrier stops changing, the scale controller further adapted to automatically store, without user input, a weight of material unloaded; and
an input device configured to allow an operator to enter at least one parameter,
wherein the start mode is configured to store the weight present on the scale.
10. A system for automatically recording an amount of material moved comprising:
a storage carrier configured to store material and having a discharge opening;
a conveying device driven by a power take off shaft and having an input end and a discharge end, the input end of the conveying device being positioned to receive material discharged from the discharge opening of the storage carrier;
a sensor configured to continuously monitor a speed of the power take off shaft;
a scale configured to measure the weight of the material present in the storage carrier;
a scale controller electrically coupled to the scale and the sensor, adapted to sense any change in weight of the material in the storage carrier;
the scale controller further adapted to automatically determine when a loading or unloading process starts or stops by entering a start mode when the weight of the material in the storage carrier begins to change and by entering a stop mode when the weight of the material in the storage carrier stops changing and the power take off shaft decreases below a predetermined speed; and
an input device configured to allow an operator to enter at least one parameter,
wherein the stop mode is configured to determine the weight loaded or unloaded by measuring the weight present on the scale and subtracting the weight present on the scale from the weight recorded when the scale controller entered the start mode, the scale controller further adapted to automatically store, without user input, a weight of material unloaded.
11. A system for automatically recording an amount of material being moved, the system comprising:
a storage carrier configured to store material and having a discharge opening;
a conveying device driven by a Power Take-Off shaft and having an input end and a discharge end, the input end of the conveying device being positioned to receive material discharged from the discharge opening of the storage carrier;
a sensor configured to continuously monitor a speed of the Power Take-Off shaft;
a scale configured to measure the weight of the material present in the storage carrier;
a scale controller electrically coupled to the scale and the sensor, adapted to sense any change in weight of the material in the storage carrier, the scale controller further adapted to automatically determine when a loading or unloading process starts or stops by entering a start mode when the weight of the material in the storage carrier begins to change and the Power Take-Off shaft achieving a first pre-determined speed and by entering a stop mode when the weight of the material in the storage container carrier stops changing and the Power Take-Off shaft decreases below a second-predetermined speed; and
an input device configured to allow an operator to enter at least one parameter,
wherein the scale controller determines the weight loaded or unloaded by measuring the weight present on the scale and subtracting the weight present on the scale from the weight recorded when the scale controller entered the start mode, the scale controller further adapted to automatically store, without user input, a weight of material unloaded.
12. A system for automatically recording an amount of material being moved by a storage carrier configured to store material and having a discharge opening, the system comprising:
a conveying device driven by a Power Take-Off shaft and having an input end and a discharge end, the input end of the conveying device being positioned to receive material discharged from the discharge opening of the storage carrier;
a scale coupled to the storage carrier and configured to measure the weight of the material present in the storage carrier, and adapted to sense any change in weight of the material in the storage carrier;
a scale controller electronically coupled to the scale and adapted to automatically determine when an unloading process at the discharge opening starts and stops by entering a conveying start mode in response to the weight of the material in the storage carrier beginning to change, and by entering a conveying stop mode in response to the weight of the material in the storage carrier stopping changing, the scale controller further adapted to automatically store, without user input, a weight of material unloaded; and
an input device electronically connected to the controller and configured to allow an operator to enter at least one parameter.