IP Library Granted Patent US 9,768,700
Granted Patent B2
US 9,768,700 · App. 15/182,234 · Granted Sep 19, 2017

Hysteretic-mode pulse frequency modulated (HM-PFM) resonant AC to DC converter

Inventors: InHwan Oh (Cupertino, CA); Nicholas A. Sims (San Francisco, CA)
Assignee: Apple Inc.
H02M3/33507H02M1/08H02M1/14H02M1/4241H02M1/4258H02M1/44H02M7/217Y02B70/126Y02B70/1441
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Quick Facts
Patent No.
US 9,768,700
App. No.
15/182,234
Granted
Sep 19, 2017
Kind
B2
Abstract

The disclosed embodiments provide an AC/DC power converter that converts an AC input voltage into a DC output voltage. This AC/DC power converter includes an input rectifier stage which rectifies an AC input voltage into a first rectified voltage. The AC/DC power converter also includes a switching resonant stage which is directly coupled to the output of the input rectifier stage. The switching resonant stage converts the rectified voltage into a first high frequency AC voltage of a first amplitude. This AC/DC power converter additionally includes a transformer which is coupled to the output of the switching resonant stage and is configured to down-convert the first high frequency AC voltage into a second high frequency AC voltage of a second amplitude. Furthermore, the AC/DC power converter includes an output rectifier stage which is coupled to the output of the transformer, wherein the output rectifier stage rectifies the second high frequency AC voltage into a DC output voltage.

Claims (64)

1. A power converter, comprising:

an input-rectifier stage configured to rectify a first AC voltage into a first DC voltage;

a switching stage coupled to an output of the input-rectifier stage, the switching stage configured to convert the first DC voltage into a second AC voltage;

a resonant stage coupled to an output of the switching stage, the resonant stage configured to convert the second AC voltage into a third AC voltage;

an output-rectifier stage coupled to an output of the resonant stage, the output-rectifier stage configured to rectify the third AC voltage into a second DC voltage; and

a controller coupled to an output of the output-rectifier stage and to an input of the switching stage, wherein the controller is configured to:

receive a first measurement representative of the first DC voltage;

receive a second measurement representative of the second DC voltage;

generate one or more control signals based on a comparison between the second measurement and a reference voltage, wherein the one or more control signals drive the switching stage; and

set a driving frequency of the one or more control signals based on the first measurement and a lookup table.

2. The power converter of claim 1 , wherein the resonant stage comprises a transformer and a capacitor.

3. The power converter of claim 2 , wherein:

the controller is further configured to vary the driving frequency of the one or more control signals between a base frequency and a peak frequency;

the base frequency corresponds to a zero position of the first measurement; and

the peak frequency corresponds to a peak position of the first measurement.

4. The power converter of claim 3 , wherein the lookup table is determined based on the base frequency, the peak frequency, the reference voltage, and a gain curve of the resonant stage at a load condition of the power converter.

5. The power converter of claim 4 , wherein the gain curve of the resonant stage is determined based on values of the transformer and the capacitor of the resonant stage.

6. The power converter of claim 4 , wherein the gain curve of the resonant stage is determined based on a measured characteristic gain of the resonant stage.

7. The power converter of claim 5 , wherein the controller is further configured to determine the reference voltage based on the peak frequency and a peak amplitude of the first AC voltage.

8. The power converter of claim 7 , wherein the controller is further configured to synchronize the driving frequency of the one or more control signals based on a zero-cross detection of the first measurement.

9. A power supply, comprising:

an AC power connector; and

a power converter coupled to the AC power connector, the power converter comprising:

an input-rectifier stage configured to rectify a first AC voltage into a first DC voltage;

a switching stage coupled to an output of the input-rectifier stage, the switching stage configured to convert the first DC voltage into a second AC voltage;

a resonant stage coupled to an output of the switching stage, the resonant stage configured to convert the second AC voltage into a third AC voltage;

an output-rectifier stage coupled to an output of the resonant stage, the output-rectifier stage configured to rectify the third AC voltage into a second DC voltage; and

a controller coupled to an output of the output-rectifier stage and to an input of the switching stage, wherein the controller is configured to:

receive a first measurement representative of the first DC voltage;

receive a second measurement representative of the second DC voltage;

generate one or more control signals based on a comparison between the second measurement and a reference voltage, wherein the one or more control signals drive the switching stage; and

set a driving frequency of the one or more control signals based on the first measurement and a lookup table.

10. The power supply of claim 9 , wherein the resonant stage comprises a transformer and a capacitor.

11. The power supply of claim 10 , wherein:

the controller is further configured to vary the driving frequency of the one or more control signals between a base frequency and a peak frequency;

the base frequency corresponds to a zero position of the first measurement; and

the peak frequency corresponds to a peak position of the first measurement.

12. The power supply of claim 11 , wherein the lookup table is determined based on the base frequency, the peak frequency, the reference voltage, and a gain curve of the resonant stage at a load condition of the power converter.

13. The power supply of claim 12 , wherein the gain curve of the resonant stage is determined based on values of the transformer and the capacitor of the resonant stage.

14. The power supply of claim 12 , wherein the gain curve of the resonant stage is determined based on a measured characteristic gain of the resonant stage.

15. The power supply of claim 13 , wherein the controller is further configured to determine the reference voltage based on the peak frequency and a peak amplitude of the first AC voltage.

16. The power supply of claim 15 , wherein the controller is further configured to synchronize the driving frequency of the one or more control signals based on a zero-cross detection of the first measurement.

17. A method for converting an AC input voltage into a DC output voltage, comprising:

rectifying a first AC voltage into a first DC voltage using an input-rectifier stage;

converting the first DC voltage into a second AC voltage using a switching stage;

converting the second AC voltage into a third AC voltage using a resonant stage, the resonant stage including a transformer and a capacitor;

rectifying the third AC voltage into a DC output voltage using an output-rectifier stage;

generating, by providing a controller, one or more control signals; and

driving the switching stage in accordance with the one or more control signals,

wherein the controller is coupled to an output of the output-rectifier stage and to an input of the switching stage; and

wherein the controller is configured to:

receive a first measurement representative of the first DC voltage;

receive a second measurement representative of the second DC voltage;

generate the one or more control signals based on a comparison between the second measurement and a reference voltage; and

set a driving frequency of the one or more control signals based on the first measurement and information of a lookup table.

18. The method of claim 17 , wherein:

the controller is further configured to vary the driving frequency of the one or more control signals between a base frequency and a peak frequency;

the base frequency corresponds to a zero position of the first measurement; and

the peak frequency corresponds to a peak position of the first measurement.

19. The method of claim 18 , wherein the lookup table is determined based on the base frequency, the peak frequency, the reference voltage, and a gain curve of the resonant stage at a load condition.

20. The method of claim 19 , wherein:

the gain curve of the resonant stage is determined based on values of the transformer and the capacitor of the resonant stage;

the controller is further configured to determine the reference voltage based on the peak frequency and a peak amplitude of the first AC voltage; and

the controller is further configured to synchronize the driving frequency of the one or more control signals based on a zero-cross detection of the first measurement.

Continuity (3)
Continuation 13720811 · Dec 19, 2012
Provisional Application 61734913 · Dec 7, 2012
Related Publication 20160294291A1 · Oct 6, 2016