Hydrogel structure
A hydrogel structure which has: (a) a one way penetrating polyurethane film layer; (b) a hydrophobic pressure sensitive adhesive layer; (c) a multi-directional elastic meltblown nonwoven; (d) an interpenetrating polymer network; and (e) a hydrogel; wherein the meltblown nonwoven and the hydrogel are laminated by UV curing to form the interpenetrating polymer network, part of fibers of the meltblown nonwoven are exposed and fit stably with the pressure sensitive adhesive film. The hydrogel structure can make dressings multi-directional elastic for multiple traumas. The hydrogel structure can provide an environment suitable for wound healing, shorten the healing time, antiseptic and reduce the chances of being infected for the wound dressing.
1. A hydrogel structure comprising:
(a) a one way penetrating polyurethane film layer;
(b) a hydrophobic pressure sensitive adhesive layer;
(c) a multi-directional elastic meltblown nonwoven layer;
(d) an interpenetrating polymer network; and
(e) a hydrogel layer;
wherein four layers, (a), (b), (c) and (e), are arranged in a sequential order, and the interpenetrating polymer network is formed by interpenetrating part of the meltblown nonwoven layer into the hydrogel layer and part of the hydrogel layer into the meltblown nonwoven layer by UV curing, thereby the remaining meltblown nonwoven layer being laminated with the pressure sensitive adhesive layer such that the (b), (c) and (e) layers being bound together by the interpenetrating polymer network.
2. The hydrogel structure of claim 1 , wherein the hydrogel comprising:
(a) a monomer;
(b) a plasticizer;
(c) a photoinitiator;
(d) a cross-linking agent; and
(e) a thickener.
3. The hydrogel structure of claim 2 , wherein the thickener is glycerol.
4. The hydrogel structure of claim 2 , wherein the photoinitiator generates free radical and completes polymerization under 1 to 50 seconds of UV light irradiating.
5. The hydrogel structure of claim 2 , wherein the cross-linking agents are esters with unsaturated double functional groups.
6. The hydrogel structure of claim 2 , wherein the ratio by weight of the acrylic amide monomer, the acrylic sulfonate monomer, the glycerol, the photoinitiator, and a monomer of the esters with unsaturated double functional groups is from 15:10:15:0.01:0.01 to 30:50:45:0.1:0.2.
7. The hydrogel structure of claim 2 , wherein the monomer is acrylic amide monomer or acrylic sulfonate monomer.
8. The hydrogel structure of claim 7 , wherein the acrylic sulfonate monomer provides the hydrogel antiseptic effect.
9. The hydrogel structure of claim 2 , wherein the plasticizer is glycerol.
10. The hydrogel structure of claim 9 , wherein the glycerol provides the hydrogel flexibility and increases the hydrophilicity.
11. The hydrogel structure of claim 1 , wherein the hydrogel have an elongation rate from 200% to 1000%.
12. The hydrogel structure of claim 11 , wherein the hydrogel have an elongation rate from 881% to 960%.
13. The hydrogel structure of claim 1 , wherein the interpenetrating polymer network strengthens tension and adhesive ability for wound covering.
14. The hydrogel structure of claim 1 , wherein the hydrogel absorb excess moisture or wound tissue fluid to maintain proper skin moisture.