IP Library Granted Patent US 9,790,485
Granted Patent B2
US 9,790,485 · App. 14/634,042 · Granted Oct 17, 2017

Method and apparatus for headspace control in acoustic processing of samples

Inventor: James A. Laugharn, Jr. (Winchester, MA)
Assignee: Covaris, Inc.
C12N13/00B01F11/0283G01N1/286B01J2219/0074B01J2219/00308B01J2219/00344B01J2219/00486B01J2219/00722G01N2035/00554
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Quick Facts
Patent No.
US 9,790,485
App. No.
14/634,042
Granted
Oct 17, 2017
Kind
B2
Abstract

Method and apparatus for controlling acoustic treatment of a sample including a liquid. A processing volume in which the sample is acoustically treated may be controlled, e.g., by positioning a suitable element so as to reduce and/or eliminate a headspace size at a sample/gas interface. An interaction between the acoustic energy and the sample may be controlled, e.g., by using a headspace control element positioned at least partially in the sample that helps to reduce splashing or other sample ejection that would otherwise occur.

Claims (37)

1. An acoustic treatment device, comprising:

a vessel having an exterior and an interior defining an internal space arranged to hold a sample, the internal space of the vessel having a total volume;

a sample including a liquid in the internal space of the vessel, the sample having a sample volume that is less than the total volume and defining an interface between the sample and a gas;

an acoustic energy source for providing acoustic energy to the sample while the sample is in the vessel, the acoustic energy source being positioned outside of the internal space of the vessel and arranged to create a focal zone of the acoustic energy;

a coupling medium in contact with the exterior of the vessel and arranged to transmit the acoustic energy from the acoustic energy source to the exterior of the vessel;

a vessel holder arranged to support the vessel, the vessel holder adapted to position the vessel at a location at least partially in the focal zone of the acoustic energy; and

a headspace control member positioned in the internal space of the vessel to define a headspace in the vessel near the interface to be 20% or less of the sample volume.

2. The device of claim 1 , wherein the headspace control member includes a metal element at or near the interface arranged to reflect acoustic energy, the headspace control member configured to allow gas to pass by when engaged with the vessel.

3. The device of claim 1 , wherein the headspace control member is positioned to define the headspace to be 10% or less of the sample volume.

4. The device of claim 1 , wherein the headspace control member is positioned to define the headspace to be 0% of the sample volume.

5. The device of claim 1 , wherein the headspace control member includes a distal end that is adjustably positionable in the vessel at or near the interface between the sample and the gas.

6. The device of claim 1 , wherein the headspace control member includes a valve, a gas permeable membrane, a porous material, a filter, sponge, and/or an orifice, for allowing gas to pass through at least a portion of the headspace control member.

7. The device of claim 1 , wherein the headspace control member is arranged to permit a pressure local to the sample in the vessel to equalize with an ambient pressure outside of the vessel.

8. The device of claim 1 , wherein the headspace control member is arranged to reduce the headspace in the vessel to zero.

9. The device of claim 1 , wherein the acoustic energy directed to the sample is sufficient to cause at least one of lysing, extraction, permeabilizing, stirring, catalyzing, degrading, fluidization, heating, particle breakdown, DNA shearing, or disruption of molecular bonds in the sample.

10. The device of claim 1 , wherein the acoustic energy comprises a frequency of between about 100 kilohertz and about 100 megahertz and a focal zone having a width of less than about 2 centimeters.

11. An acoustic treatment device, comprising:

a vessel having an exterior and an interior defining an internal space arranged to hold a sample, the internal space of the vessel having a total volume;

a sample including a liquid in the internal space of the vessel, the sample having a sample volume that is less than the total volume and defining an interface between the sample and a gas;

an acoustic energy source for providing acoustic energy to the sample while the sample is in the vessel, the acoustic energy source being positioned outside of the internal space of the vessel and arranged to create a focal zone of the acoustic energy;

a coupling medium in contact with the exterior of the vessel and arranged to transmit the acoustic energy from the acoustic energy source to the exterior of the vessel;

and

a headspace control member that is adjustably positionable in vessel to define a volume of a headspace near the interface.

12. The device of claim 11 , wherein the headspace control member includes a cap arranged to engage with an opening of the vessel.

13. The device of claim 11 , wherein the headspace control member includes a porous member positionable at or near the interface to define the volume of the headspace.

14. The device of claim 11 , wherein the headspace control member includes an impermeable member positionable at or near the interface to define the volume of the headspace.

15. The device of claim 11 , wherein the headspace control member acts as a nucleation site for cavitation in the liquid when the sample is subjected to the acoustic energy.

16. The device of claim 11 , wherein the headspace control member is positionable to define the headspace to be 10% or less of the sample volume.

17. The device of claim 11 , wherein the headspace control member is positionable to define the headspace to be 0% of the sample volume.

18. The device of claim 11 , wherein the headspace control member includes a distal end that is adjustably positionable in the vessel at or near the interface between the sample and the gas.

19. The device of claim 11 , wherein the headspace control member includes a valve, a gas permeable membrane, a porous material, a filter, sponge, and/or an orifice, for allowing gas to pass through at least a portion of the headspace control member.

20. The device of claim 11 , wherein the headspace control member is arranged to permit a pressure local to the sample in the vessel to equalize with an ambient pressure outside of the vessel.

21. The device of claim 11 , wherein the acoustic energy source is arranged to direct acoustic energy to the sample sufficient to cause at least one of lysing, extraction, permeabilizing, stirring, catalyzing, degrading, fluidization, heating, particle breakdown, DNA shearing, or disruption of molecular bonds in the sample.

22. The device of claim 11 , wherein the acoustic energy comprises a frequency of between about 100 kilohertz and about 100 megahertz and a focal zone having a width of less than about 2 centimeters.

23. The device of claim 11 , wherein the headspace control member includes a metal element at or near the interface arranged to reflect acoustic energy, the headspace control member configured to allow gas to pass by when engaged with the vessel.

24. The device of claim 23 , wherein the metal element includes a metal plate having a thickness of about 0.5 to 1 mm.

25. The device of claim 23 , wherein the metal or ceramic element is arranged on a side of the sample that is opposite the acoustic energy source such that the metal or ceramic element reflects acoustic energy in a direction toward the acoustic energy source.

Assignments (5)
SECURITY INTEREST Recorded Feb 7, 2024
From: COVARIS, LLC
To: BLUE OWL CAPITAL CORPORATION
Reel/Frame 066511/0843 →
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME (058887/0048) Recorded Dec 4, 2023
From: ARES CAPITAL CORPORATION, AS ADMINISTRATIVE AGENT
To: COVARIS, LLC
Reel/Frame 065759/0122 →
SECURITY INTEREST Recorded Jan 27, 2022
From: COVARIS, LLC
To: ARES CAPITAL CORPORATION, AS ADMINISTRATIVE AGENT
Reel/Frame 058887/0048 →
CHANGE OF NAME Recorded Jan 19, 2022
From: COVARIS, INC.
To: COVARIS, LLC
Reel/Frame 058768/0261 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 3, 2015
From: LAUGHARN, JAMES A., JR.
To: COVARIS, INC.
Reel/Frame 035077/0609 →
Continuity (4)
Continuation 13186858 · Jul 20, 2011
Continuation In Part 12489693 · Jun 23, 2009
Provisional Application 61075137 · Jun 24, 2008
Related Publication 20150166979A1 · Jun 18, 2015